Optimizing Production with VERFOODSOLUTIONS Industrial Continuous Fryer Technology
July 11, 2024Admin
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We recently delivered a customized 5.5-meter-long industrial continuous fryer to a Mexican customer. Additionally, they also acquired a 400mm belt conveyor, a 400mm flouring pruduster machine, 400mm tempura battering machine, and a 100L batter mixer. These machines will work together to form a comprehensive coating line, significantly increasing his production capacity and enhancing his business operations. This specialized equipment will enable him to produce orange chicken, a popular dish, capacity can reach about 275kg per hour. In our next segment, we will delve into the details of the industrial continuous fryer.
The industrial continuous fryer machine represents a pinnacle of efficiency and precision in industrial food processing. Designed to handle large volumes of frying with consistent quality, this advanced equipment is pivotal in the production of crispy snacks, French fries, and other fried food items. Operating seamlessly in a continuous manner, it ensures uniform frying results while optimizing production throughput. From its robust stainless steel construction to its sophisticated temperature and oil management systems, every aspect of the industrial continuous fryer is engineered to meet the stringent demands of modern food manufacturing, offering reliability and performance at scale.
Proper installation of your industrial continuous fryer is crucial for ensuring both optimal performance and safety. Start by choosing an appropriate location that complies with the installation guidelines provided in the manual. Factors to consider include adequate ventilation, accessibility to electrical utilities, and sufficient space for operational needs and maintenance tasks.
Upon receiving the industrial continuous fryer, carefully unpack it and inspect thoroughly for any signs of shipping damage. Utilize the installation video as a guide, following each step meticulously. Begin by positioning the cabinet, then proceed to connect the oil filter tank and oil storage tank, and finally link the chimney to the local flue system.
Before use, conduct thorough testing to verify proper installation and functionality. Throughout the installation process, prioritize adherence to all recommended safety precautions to mitigate potential hazards.
Firstly, make sure the power supply is consistent with the customized voltage, and then have a professional electrician connect the power. It is a simply straightforward process, just follow the video tutorial to easily connect the power cord.
Easy Operation Control Cabinet
We have developed an intuitive, all-English control panel specifically for the industrial continuous fryer, providing comprehensive control over every aspect of its operation. This advanced control system allows precise adjustment of parameters such as frying time, temperature, mesh belt transmission speed, and belt lifting mechanism. Through the control panel, operators can easily manage and optimize the frying process, ensuring efficient operation and enhancing overall ease of use and productivity.
Before delivery, the quality inspection department and engineers will perform a no-load machine test. This crucial procedure ensures that every component and function of the machine meets the rigorous standards set forth by our quality control protocols. By conducting this thorough examination, we verify that the machine operates correctly and efficiently, ensuring optimal performance and reliability upon deployment to our valued customers.
Double Mesh Belt
Our industrial continuous fryer employs dual-layer mesh belts, both upper and lower, to efficiently convey food during frying. This setup ensures thorough cooking without food floating. Users can adjust the conveyor belt speed to vary frying durations and throughput, thanks to vector variable frequency speed regulation. The machine features a split design for the upper and lower mesh belts, with adjustable height for the upper belt to accommodate different food thicknesses.
At the input end, the conveyor belt is crafted from polytetrafluoroethylene, renowned for its chemical stability, corrosion resistance, high lubricity, and non-stick properties. This material prevents fried products from sticking to the mesh belt, enhancing durability and extending its service life.
Safe Lifting System
Our industrial continuous fryer features a lifting system controlled by a switch located on the support column. To operate, first secure the mesh belt and exhaust hood together, then press and hold the lift button. The mesh belt and exhaust hood will ascend slowly, automatically stopping when reaching the preset limits, thanks to limit switches on both sides of the machine. Conversely, pressing and holding the lower button will initiate a controlled descent until the limit is reached. Additionally, the exhaust hood can be lifted independently or simultaneously with the mesh belt bracket and heating tube for easy cleaning. A safety bar ensures the mesh belt bracket remains securely elevated at its highest point, preventing accidental falls.
Longitudinal Scraping Slag System
The automated longitudinal scraping slag system features a longitudinal mechanism designed to scrap residue from frying oil, thereby minimizing oil contamination by residue. Once the residue is collected, it is pushed forward and directed into a collection cart.
The system’s oil filtration component, driven by an oil pump, employs a 150-200 mesh filter to efficiently capture fine particles from the oil. This thorough filtration process reduces harmful substances, extending the oil’s effective use cycle, conserving oil, and ultimately improving the flavor and health benefits of fried foods.
Form a Coating Frying Production Line
The industrial continuous fryer stands as a pivotal component within food processing lines, leveraging advanced technology to ensure efficient frying operations. It seamlessly integrates with belt conveyors, flour sprayers, tempura battering machines, and 100L batter mixers, forming a cohesive and streamlined coating and frying production line. This integration not only enhances industry capabilities but also significantly expands production capacity.
The industrial continuous fryer excels in maintaining precise temperature control and uniform cooking times, ensuring consistent product quality batch after batch. Its robust design and advanced technology facilitate efficient frying of various food items, from crispy snacks to delicate seafood. By automating the frying process, it reduces labor costs and enhances workplace safety, while its versatility accommodates a wide range of product sizes and types.
With customizable settings and reliable performance, the industrial continuous fryer is essential for food manufacturers seeking to elevate their output while maintaining superior product quality and operational reliability.
Machine’s Accessories
Our industrial continuous fryer comes with a range of accessories to enhance the customer experience. To provide further peace of mind, we also include additional accessories with the machine, sufficient for use for five years. This means you won’t need to worry about the replacement of wear and tear parts. Additionally, our dedicated 24/7 after-sales service ensures that any issues can be resolved promptly and efficiently.
The following is a detailed accessories diagram：
In conclusion, the industrial continuous fryer is a cutting-edge machine designed to provide efficient and precise frying results. Its advanced features ensure thorough frying without food floating and minimize oil contamination. The machine’s intuitive control panel allows for easy management and optimization of the frying process, while its robust construction and sophisticated temperature and oil management systems guarantee reliability and performance at scale. With its compatibility with various machines, including a belt conveyor, flour duster, tempura battering machine, and 100L batter mixer, the industrial continuous fryer can form a comprehensive production line, significantly increasing production capacity and enhancing business operations. Furthermore, the machine’s comprehensive after-sales service and spare parts included for five years provide peace of mind for customers. Overall, the industrial continuous fryer is a valuable investment for any food manufacturer looking to streamline their production process and produce high-quality fried foods. Contact us now to change your frying business.
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