Unleashing Efficiency: The Advantages of VERFOODSOLUTIONS Waterfall Battering Breading Line
December 19, 2024Admin
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Recently, we received excellent feedback from one of our Portuguese customers engaged in snack processing, who offers a variety of products, including chicken steaks, fish steaks, and chicken fillets. Last year, he purchased a 400mm waterfall battering machine and a 400mm breading machine from us. After nearly a year of operation, he is extremely pleased with the results. He reported that his daily output has surged from 800 kg to an impressive 2400 kg, demonstrating the significant benefits of this investment.
What makes the waterfall battering and breading production line so popular? Let’s take a closer look at the key features and advantages.
When the product moves through the sizing area, it receives a coating of paste. To ensure an even application, we have incorporated an adjustable blowing system. As the sized product passes through the blowing port, a gentle stream of air carefully removes any excess paste from the top and bottom surfaces, resulting in a uniform and light coating.
Moreover, the height and angle of the air knife can be easily adjusted to effectively eliminate any excess paste on the surface. This prevents the paste from bouncing around during the blowing process, ensuring that the sizing meets the specific requirements for a variety of products.
When the machine is in operation, impurities from the product can fall into the slurry during the pouring process, leading to contamination of the original mixture. To address this, we designed a slurry outlet beneath the mesh belt at the entrance, allowing the slurry to flow into a dedicated pool located on the side of the machine. This slurry pool is equipped with a filter plate that effectively removes impurities from the slurry.
To maximize efficiency, we have also created an opening at the bottom of the slurry pool, connected to a pipe that directs flow to the slurry pump. This setup enables effective recycling of the filtered slurry, significantly reducing waste and enhancing its overall utilization.
The height of the pressing roller on the crumb loader can be adjusted as needed to firmly adhere crumbs to the surface of the product. Whether processing thin chicken breasts or slightly thicker shrimp or steaks, this feature ensures that the breading adheres tightly, resulting in improved coating, increased weight, and enhanced flavor.
The breading machine is equipped with two adjustable baffles, each controlled by corresponding handles. The upper handle allows for precise adjustment of the thickness of the upper breading; lowering the handle reduces crumb coverage, while raising it increases the amount of crumbs. The adjustment process for the lower mesh belt breading is identical. Lowering the lower baffle reduces coverage of the lower layer, enabling excess bread crumbs to flow through the mesh belt into the spiral lifting system below, where they are transported back to the mesh belt. Users can easily and clearly monitor the entire adjustment process through the viewport. Additionally, both handles can be securely fixed in place using locking nuts.
When the product moves through the breading machine, its surface becomes coated with crumbs. To ensure quality and prevent contamination of other raw materials during subsequent processing, we have integrated a blowing system at the output end. As the crumb-coated product passes through, loose crumbs are blown away, leaving only those that are firmly adhered. Furthermore, we have installed a protective cover at the output to contain any excess crumbs when blowing, ensuring that the surrounding working environment remains clean and uncontaminated.
We have also installed a vibration block on the output belt of the breading machine. This causes the belt to vibrate during operation, effectively removing excess crumbs from the product and further preventing contamination in subsequent processing, complementing the air blower system.
Our waterfall battering machine and breading machine come equipped with user-friendly control cabinets, clearly marked mesh belt transmission, blowing system, and vibration system, allowing customers to make easy adjustments for efficient production. The prominently positioned emergency stop switch is easily identifiable. Additionally, we offer customization in various languages to enhance convenience for our customers.
The waterfall battering machine and breading machine are thoughtfully designed with universal wheels at the bottom, offering both effortless mobility and customizable height adjustments. These wheels allow the machines to be easily repositioned as needed, enhancing workflow efficiency. Furthermore, the adjustable height feature provides flexibility within a range of 10 cm, ensuring optimal adaptation to diverse production environments. This combination of convenience and versatility makes our machines ideal for meeting the dynamic needs of any food processing operation.
The waterfall battering machine and the breading machine feature the same height adjustment, allowing for seamless connection of the mesh belts. Typically, the mesh belt gap is set at 8mm; however, we offer customized options to meet specific customer needs, including adjustments to the mesh belt gap, wire diameter, and mesh belt width. Whether producing mini pet snacks or processing meat patties and chicken steaks, this configuration ensures smooth product flow without the risk of sticking or leaking. Additionally, both machines allow for adjustable mesh belt speeds within a range of 3 to 15 m/min, enabling you to optimize production based on your output requirements. Together, these machines operate in perfect harmony.
Let us know the products you wish to create, and we will provide you with the perfect solution tailored to your needs.
The versatility of our waterfall batteringbreading lines enables them to process a diverse array of products, catering to the unique needs of our customers. This adaptability showcases the superior performance of our innovative equipment. By leveraging the advanced features and exceptional processing capabilities of our waterfall battering breading lines, you can enhance your production efficiency and refine your craft. We invite you to explore how our industry-leading technology can drive the success of your business. If you are involved in the production of chicken steaks, fish steaks, chicken tenders, chicken nuggets, or other related snacks, we encourage you to reach out for a personalized quote. Our team is dedicated to providing tailored solutions to meet the specific requirements of each of our valued customers.
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