Pig Hair Burn Machine
Main Benefits
- Application for all kinds of meat with hair, such as goat, pig hoof and head.
- Replaces manual singeing, increasing speed and efficiency.
- Lowers labor costs and reduces manual labor intensity.
- One hour processes 50 pig heads with only 0.75kw consumption.
- Adjustable flame settings customize operation for efficiency.
- Made from stainless steel ensuring safety and hygiene.
- Compact design optimizes space utilization and accessibility.
- Easy to operate with high automation levels included.
- Space-saving footprint with economical initial investment required.
- Streamlines process for effortless operation and time savings.
Overview
The VERFOODSOLUTIONS pig hair burn machine offers efficient and thorough hair removal, with speeds that are 10 times faster than manual singeing while only consuming five times the gas. It operates at a low power consumption of just 0.75 kW, enabling dehairing of approximately 50 pig heads in an hour. Designed specifically to tackle fine hair residues, it effectively works on meat products such as pig trotters, heads, cheeks, elbows, pork belly, and skin. Additionally, it efficiently dehairs poultry items like chicken wings and legs, duck legs, and other meats including cow’s feet and heads.
Constructed from durable 304 stainless steel, the pig hair burn machine features upper and lower flames, a high-temperature resistant mesh belt conveyor, and double-layer flame spraying. This advanced design ensures clean hair removal while enabling continuous production for higher productivity. With adjustable flame size and electronic ignition, it addresses the challenges of manual methods by significantly reducing labor intensity and costs, ultimately enhancing efficiency in meat processing.
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Features
- Double layer flame device height is adjustable for varying product sizes.
- Vertical alignment with adjustable conveying speed capabilities.
- High-temperature-resistant stainless steel conveyor belt with adjustable speed.
- Electronic ignition for simple operation with convenient one-button start.
- Integrated fire control and ignition protection for enhanced safety.
- Independently controlled burner using a specialized burner head design.
- Liquefied gas fuel, with the optional inlet for increased safety.
- Wind-assisted combustion ensures complete fuel burning and maximum efficiency.
- Top-mounted cooling water tank includes spray cooling and receiving tray.
- Protective cover and insulation layer ensure safe operation confidence.
- Customizable machine length width tailored to specific customer requirements
Specifications
| Model | GBM-220 | GBM-300 | GBM-500 |
| Voltage | 240/380/415/Customized | 240/380/415/Customized | 240/380/415/Customized |
| Power(Kw) | 1.5 | 2.0 | 2.5 |
| Capacity(Kg/h) | 220 | 300 | 500 |
| Machine size(mm) | 1000*900*1200 | 1500*1100*1350 | 2200*1300*1500 |
| Weight(Kgs) | 150 | 250 | 350 |
FAQ
What types of products can this pig hair burn machine effectively dehair?
The pig hair burn machine is designed for a variety of animals and is effective in dehairing pig trotters, pig heads, pig skin, pig ears, pig elbows, sheep trotters, cow trotters, sheep skin, donkey skin, as well as various poultry like chicken wings, chicken legs, chicken skin, duck wings, and goose wings. Additionally, the machine allows for adjustable speed settings to accommodate different dehairing needs.
What are the initial steps to prepare and use the pig hair burn machine?
To prepare and use the pig hair burn machine, follow these initial steps:
Turn on the power: Activate the power according to the equipment manual and ensure that auxiliary equipment like water supply, air compressor, and natural gas are also turned on.
Preheating: If necessary, preheat the singeing machine for a specified period to achieve the optimal operating temperature.
Adjust the flame: Set the flame height to approximately 5-6 cm, which is ideal for effectively burning hair without damaging the pig skin.
Adjust the speed: Modify the conveying speed of the machine to ensure complete singeing of the pig skin, considering its thickness and hair density.
Start dehairing: Place the pig skin on the conveyor belt and let it pass through the singeing area.
What safety measures should I take while using the pig hair burn machine?
While using the singeing machine, it’s crucial to adhere to the following safety measures:
Wear protective equipment:Always use appropriate protective gear, including fire-resistant gloves, protective eyewear, and masks.
Monitor the flame:Keep a close watch on the flame height and stability throughout the singeing process to avoid excessive burning.
Check the quality: Regularly inspect the pig skin to ensure that hair has been fully removed and that the skin remains undamaged.
Emergency stop:Be prepared to press the emergency stop button immediately if you notice any abnormal situations
What are the shutdown steps for the pig hair burn machine after use?
After using the singeing machine, follow these shutdown steps:
- Reduce Speed:Gradually slow down the singeing machine until it stops completely.
- Extinguish the Flame:Turn off the gas source to ensure that the flame is completely extinguished.
- Turn off auxiliary equipment:Shut down any auxiliary equipment, including power, water, natural gas, and air compressor.
- Cleaning and maintenance:Perform necessary cleaning and maintenance tasks to ensure that the machine is in good condition for its next use.
What are some common troubleshooting methods for pig hair burn machines?
Here are common troubleshooting methods for issues that may arise during the operation of a pig hair burn machine.
Machine Cannot Start Issue
1.Power Check: Ensure the power plug is securely connected and the power cord is not damaged.
2.Fuse Inspection: Check if the fuse on the singeing machine is damaged; if so, replace it.
3.Controller Functionality: Verify whether the singeing machine controller is functioning properly and consider replacing or repairing it if necessary.
Temperature Issues:
1.Radiator Maintenance: Inspect the radiator for blockages that may require cleaning.
2.Fan Operation: Check if the fan is working correctly. If not, it may need repair or replacement.
3.Temperature Sensor Status: Ensure the temperature sensor is functioning properly; if damaged, it may require replacement.
Uneven Dehairing Issue:
Nozzle Blockage: Check for blockages in the nozzle and clean or replace it as needed.
Nozzle Damage: Inspect the nozzle for any damage that could affect performance and replace if necessary.
Distance Adjustment: Ensure the distance between the nozzle and the wool material is correct and adjust as needed for even singeing.
What precautions and solutions should I consider when operating a pig hair burn machine?
When operating a pig hair burn machine, it is crucial to follow these precautions and solutions to ensure safety and effectiveness:
Safety First: Always adhere to safety requirements while using the singeing machine to avoid fire hazards and burns. Wearing protective gear such as gloves and goggles is essential.
Temperature Management: Maintain appropriate temperature settings during operation. Excessive heat can damage the pig skin, while insufficient heat will not effectively remove hair. Regularly monitor and adjust the temperature as needed.
Post-Use Cleaning: After each use, promptly clean the singeing machine to remove residual hair and dirt. This maintenance step is vital for ensuring optimal performance during future operations.
Troubleshooting Hair Removal Issues: If you notice that hair is not being removed cleanly, check the temperature settings or the distance of the machine from the pig head. Making necessary adjustments can improve results.
Regular Maintenance: Engage in regular maintenance and address any problems in a timely manner to prevent severe faults. If challenges persist that you cannot resolve, do not hesitate to contact the manufacturer or professional technicians for assistance.
By following these precautions and guidelines, you can enhance the safety, efficiency, and longevity of your singeing machine.
