Boosting Your Sausage Production & Quality: The Vacuum Sausage Filler You Need to Know About！
March 20, 2025Admin
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Are you looking to elevate your sausage production and enhance product quality? The vacuum sausage filler is a game-changing piece of equipment that combines quantitative filling and high-speed twisting while operating under vacuum. This advanced machine is driven by a powerful servo motor and features a user-friendly touch screen display along with PLC control. Its versatility allows it to fill a variety of products, including sausages with natural, collagen, or fiber casings, as well as dairy, fish, fast food, cooked meals, and even pet food. The gentle material transfer, facilitated by double filling tubes, ensures ingredient integrity while boosting production speed and efficiency, especially when paired with automatic knotting or punching machines.
Constructed from high-quality stainless steel, the vacuum sausage filler is not only durable and wear-resistant but has also been designed with advanced surface treatment technology for an appealing finish. The vacuum sausage filler is here to revolutionize the way you approach meat processing. Combining quantitative filling with high-speed twisting, this advanced machine offers a filling process that takes place under vacuum—a feature that safeguards the integrity of your ingredients while maximizing efficiency. In today’s blog, we’ll delve into the remarkable capabilities of the vacuum sausage filler, exploring its innovative features, versatility, and how it can transform your production line.
Vacuum Sausage Filling Solutions
The innovative vacuum sausage filler is a cutting-edge filling machine that elegantly combines precision and speed. This advanced system completes the filling process in a vacuum environment, effectively safeguarding against fat oxidation and protein hydrolysis while significantly reducing bacterial load. A product with an extended shelf life, vibrant color, and an unmistakably pure taste. Featuring a sophisticated vacuum control system composed of key elements like a vacuum pump, air filling valve, and digital vacuum detector, this machine achieves a remarkable vacuum degree of -0.1 Mpa. It not only eliminates air bubbles during the filling process but does so efficiently using a servo motor, ensuring that each filling, knotting, and punching operation is seamlessly executed—all under vacuum conditions for maximum quality and freshness.
Precision Quantitative Sausage Filling
Experience the precision of our quantitative enema machine, expertly designed with a blade-type (scraper-type) filling method for unparalleled efficiency. This machine automates the quantitative division and direct filling process, accommodating weights from 5 to 999 grams with remarkable accuracy—errors are kept to within ±2 grams for shredded products and ±3 grams for block forms. The intuitive design allows for effortless operation by a single user, making it an ideal addition to any production line. Along with its fully vacuum-controlled system and servo motor drive, this machine ensures that filling and knotting processes occur in a pristine vacuum environment, guaranteeing the utmost quality and consistency in every batch. Elevate your production standards with this reliable, user-friendly equipment that adheres to the highest industry standards.
Versatile Model Options
Discover our vacuum sausage filler, available in three powerful models: 3000, 3500, and 5000. Each model caters to different production capacities— the 3000 model fills straight sausages at an impressive 2000 kg per hour and knotted sausages at 800 kg per hour. The 3500 escalates output to 2500 kg for straight and 1000 kg for knotted sausages, while the top-tier 5000 model boasts a remarkable capacity of 3500 kg per hour for straight sausages and 1500-2000 kg for knotted varieties. With a rapid filling speed of up to 500 sausages per minute, these versatile machines are perfectly suited for businesses ranging from small meat processors to large sausage production facilities. The adjustable filling and knotting speeds, as well as fast discharging at 100 revolutions per minute, enable efficient one-time filling that saves time and labor.
Hydraulic Precision
Experience enhanced performance with our advanced hydraulic drive system, VERFOODSOLUTION vacuum sausage filler vsausutiliz a piston mechanism to adjust working pressure effortlessly. The hydraulic cylinder generates precise pressure, allowing the sausage filling machine to deliver reliable performance. Our technology integrates pneumatic and photoelectric controls, facilitating automated, continuous quantitative filling and sausage feeding, ensuring top quality in every batch.
Spacious Filling Hopper
Designed for efficiency, our sausage vacuum filler comes with large-capacity hoppers—180L for the 3000 and 3500 models, and a generous 240L for the 5000 model. This significant capacity reduces manual feeding, promoting a seamless production flow. Featuring continuous pneumatic and electric feeding, our machines ensure stable and precise enema through innovative stirring blades, yielding uniform sausage bodies with high discharge speed and efficiency. Easy-to-open hoppers also allow for convenient maintenance and tilting for thorough cleaning.
User-Friendly Control Panel
Navigate your sausage filling process with ease using our intelligent control panel, VERFOODSOLUTION sausage vacuum filler is designed for simplicity and efficiency. The user-friendly interface, featuring a servo system and human-machine interaction, employs a precision electronic portioning system supported by a vacuum mechanism to maintain product quality. The touch screen offers interchangeable Chinese and English options, with customization available in other languages for enhanced usability. Operators can effortlessly program and monitor machine parameters through the intuitive graphical user interface, which supports up to 100 stored programs, including direct filling and quantitative twisting. Tailor your machine with various equipment options and automation features to align with your unique production needs.
Rotary Blade Conveying System
Introducing our state-of-the-art rotary blade conveying system for vaccum sausage filler, engineered to elevate your sausage filling process with unparalleled precision and efficiency. Harnessing the power of large rotary blades, this innovative technology gently pushes materials into the filling tube under vacuum conditions, ensuring a flawless fill every time. Designed to handle all types of emulsions, our system excels at conveying larger pieces of meat and raw sausages, making it the ultimate solution for a variety of culinary creations. With vertically moving blades in the filling pump, each piece of meat—whether emulsified, minced, or particularly dry—is treated with care, preserving quality and flavor. Thanks to our cutting-edge vane pump technology, every product is conveyed without damage, maintaining the pristine integrity of each component. The servo-driven vane pump and twisting output device deliver lightning-fast responses and pinpoint accuracy, handling even the most viscous or sizable fillings with ease. Featuring a spacious discharge port and an integrated scraper for easy cleaning, this system streamlines operations while ensuring your sausages are compact, bursting with flavor, and irresistibly chewy.
Customizable Sausage Filling Tube
Elevate your sausage game with our customizable sausage filling tubes, sausage vacuum filler is designed to accommodate any size or shape you envision. We understand that each sausage recipe is unique, which is why we offer tailored solutions for our clients. Select from a variety of diameters, including Φ10, Φ12, Φ14, Φ16, Φ19, and Φ22mm, or request a custom size to perfectly match your culinary needs. Plus, our large-diameter direct filling pipes allow for seamless filling of bigger products without compromising the meat’s quality, letting you create masterpieces that captivate the palate.
No Casing Selection
Experience the freedom of filling with our cutting-edge vacuum sausage filling machine, designed to save you time without sacrificing quality. This innovative device fills both natural and artificial casings of equal length and weight at high speed, empowering you to produce ham, sausages, and more without the hassle of casing selection. Compatible with a variety of casing materials—collagen, composite film, natural casings, smoked casings, and plastic—our machine guarantees uniform portion sizes, weights, and consistent twisting times, all while minimizing product handling. Featuring a tubular device that enhances the tension in collagen or artificial casings, it ensures smooth and even feeding for precise filling and joining. Embrace efficiency and quality in your sausage production, and watch your culinary creations come to life!
Versatile Tying Solutions
Elevate your sausage production with our versatile tying ways, tailored to meet diverse casing requirements. For plastic casings, our punching machine seamlessly integrates with our vacuum sausage stuffer, creating a streamlined and efficient workflow. When working with protein or cellulose casings, you have the option of using an automatic twisting machine that offers infinitely adjustable knotting speeds to accommodate various products and raw materials. Additionally, our system can be equipped with an automatic casing knotting device, specifically designed for animal casings, protein casings, collagen casings, and more. Coupled with a casing length controller, this high-speed knotting program ensures precision and efficiency in every batch.
Premium Quality Construction
Constructed entirely from food-grade 304 stainless steel, our sausage vacuum filler is engineered for durability and ease of maintenance, meeting the highest hygiene standards while boasting an attractive finish. The SUS304 material used in the main parts ensures long-lasting performance and reliability. With a design focused on efficiency, our machine facilitates easy cleaning, inspection, and maintenance, providing you with a stable and high-performing unit. Its compact and space-saving structure is both sleek and hygienic, featuring a smooth exterior that enhances its appeal. The desktop design minimizes your footprint while enabling flexible movement, ensuring stable operation and an extended service life in your production environment.
Efficient Feeding with Lifting Machine
Enhance your sausage production efficiency with our advanced vacuum sausage filling machine, which can be seamlessly integrated with a state-of-the-art elevator system featuring a 200-liter standard material cart. Designed for floor-standing operation, it ensures stability and maximizes safety for operators during material handling. Elevate your production capabilities and experience unparalleled efficiency and safety today! This innovative setup allows for rapid and hygienic loading, tailored configurations, and optional lifting and tipping devices, making it the perfect choice for medium-sized enterprises. By significantly reducing product loading times, the elevator not only boosts overall productivity but also delivers substantial economic benefits to manufacturers.
Safe and User-Friendly Operation
Designed with safety and practicality in mind, our sausage vacuum filler features a dual control system utilizing both switches and pedals for secure operation. The foldable foot pedal conveniently adjusts to meet site requirements, allowing operators to maintain a clear view of the material feeding process. Our cutting-edge human-machine interface, along with renowned brand components such as the servo motor, reducer, and PLC controller, ensure smooth and reliable operation. Key components—including the pump body, rotor, blades, and spindle—are precisely crafted using advanced machining techniques to guarantee manufacturing accuracy and part interchangeability. Additionally, our unique heat treatment process enhances durability, providing excellent wear resistance and a quality finish. To further support our customers, we supply essential parts at the time of shipment to meet your needs for up to five years. A comprehensive list of wear parts is also provided, allowing customers to select the accessories best suited to their operational requirements.
Unlock Continuous Production
Our sausage vaccum filler can effortlessly connect with other meat processing machines to create a comprehensive sausage processing line.
Elevate your operations by linking this machine with various punching machines to create a fully automated production environment. Connect it to a range of production lines to establish a dynamic filling and knotting automatic production line.
The vacuum sausage filler can be connected to an automatic sausage hanging machine and a high-speed sausage length controller, ensuring precision and consistency in your production process. Also enhance versatility by pairing with a double punching machine, and combine it with a bag-making machine to form a complete filling, sealing, and automatic production line—ensuring your production capabilities are limitless.
Versatile and Wide-Ranging Applications
Our sausage vacuum filler is designed to effortlessly fill a wide variety of meat products, making it the perfect addition to your processing line. Whether you’re crafting delectable sausages like bratwurst, bregenwurst, regensburger wurst, leberwurst, braunschweiger, frankfurter würstchen, gelbwurst, knockwurst, jagdwurst, blutwurst, mettwork, weißwurst, nürnberger rostbratwurst, or zungenwurst, this machine accommodates it all. This versatile equipment also excels in filling dairy products, fish products, fast food, cooked meals, and even pet food. Its adaptability allows for the use of natural casings, collagen casings, and fiber casings, making it ideal for any sausage-making endeavor.
In conclusion, the vacuum sausage filler is an essential investment for elevating your sausage production and enhancing product quality. This innovative machine combines advanced technology with versatile functionality, enabling you to achieve precise quantitative filling, maintain ingredient integrity, and automate processes efficiently. Whether you operate a small artisanal shop or a large-scale production facility, the vacuum sausage filler streamlines operations while offering exceptional product quality across a wide range of meat and non-meat applications. By embracing this cutting-edge equipment, you can boost productivity, expand your product offerings, and ultimately satisfy your customers with consistent and high-quality results. To discover how you can elevate your meat processing business further, contact VERFOODSOLUTIONS directly today!
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