Ensuring Success: What You Should Know Before Purchasing a Mini Patty Nugget Forming Coating Line
July 27, 2023Admin
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Discover the latest sensation in the food industry – the irresistible chicken nuggets and patties that have taken the world by storm! As the global economy recovers and the pandemic subsides, the fast food sector is experiencing unprecedented growth, with these mouthwatering delights becoming a staple on dining tables everywhere. To meet the surging demand and seize new market opportunities, investing in the mini patty nugget forming line is paramount. Whether you’re a novice venturing into the industry, an aspiring entrepreneur, or seeking to revitalize your product offerings and gauge market response, a compact and high-performance chicken nugget burger production line is the definitive solution for your business needs.
Welcome to our comprehensive guide on mini patty nuggets forming coating lines! If you’re considering investing in a compact and efficient system that can process up to 100kgs of nuggets and patties per hour, you’ve come to the right place. In this blog, we will walk you through all the essential points to consider before ordering a mini patty nugget coating forming line. Now, let’s delve into the machinery included in this production line and how they can enhance the smoothness of your operations, delivering greater value to your business.
Introducing our cutting-edge machinery, capable of producing a remarkable quantity of up to 2100 pieces of hamburgers and 4200 pieces of nuggets per hour. But that’s not all – this versatile equipment offers endless possibilities. Whether you’re craving small croquettes, cannelloni, hamburger patties, chicken nuggets, chick strips, schnitzel, fish fingers, falafel, meatballs, or bean patties, we’ve got you covered. Most important, you can shape them into rectangles, rounds, triangles, squares, ovals, cutlets, hearts, chicken legs, bones, water drops, or even fun animal shapes like fish, dinosaurs, dogs, and cats.
Our machine allows you to adjust the thickness of the patties from 6 to 16mm, while nuggets can be made between 6 and 12mm. And you can create burgers up to 100mm in diameter, perfectly tailored to your desired weight. Thanks to its practical design, assembling and disassembling the equipment is a breeze. This not only simplifies the cleaning process but also reduces the overall time required to less than 10 minutes.
The VER preduster machine offered by our company ensures a consistent and uniform coating by utilizing two system belts. The product is placed on the lower belt, which passes through a material bed, while the upper belt applies a controlled sprinkling action from above. This dual system guarantees an even coat on the product. With adjustable pressing, vibration, and blower systems, you can achieve precise coating requirements for your specific product every time.
Our flour processing machine is designed to deliver a flawless coat and optimal adhesion. This crucial step in food processing involves the application of fine-grained materials such as flour, spices, powder, and sugar to various products including chicken nuggets, chicken breasts, chicken drumsticks, burger patties, fish fillets, fish sticks, seafood, onion rings, mushrooms, pastries, candies, and more. Our machine ensures a consistent and precisely regulated application of these ingredients. Moreover, it is equipped with an Air Flow system that recycles the flour internally and blows clean air onto the product, effectively removing any excess flour residue.
The battering machine plays a crucial role in the meat processing industry, where it is commonly used alongside predusting/flouring and/or breading machines. Its primary function is to apply an adhesive layer to facilitate the subsequent application of breadcrumbs. This process is vital for ensuring the quality and taste of the final product. The wet panade utilized in the battering machine not only acts as an adhesive but also enhances the flavor and succulence of the product by incorporating salts, spices, and flavorings.
In order to cater to diverse product requirements, our battering machine offers the flexibility to switch between a submerger applicator and a multi-curtain batter fall unit. This unique feature allows for specialized designs suitable for thick batters and coatings. Our machine excels at efficiently applying liquid batters to a wide range of products, including poultry (such as chicken milanese, nuggets, strips, popcorn, steaks, and wings), seafood and fish (fish steaks, fingers), red meat (beef patties, pork schnitzels), vegetables (potato croquettes, bites, cheese balls, and veggie nuggets), and various prepared foods.
To ensure thorough coverage on all sides, our battering machine incorporates an adjustable pump system that can adapt to the varying viscosity of liquid batters. This ensures a uniform application, regardless of the thickness of the batter. We offer two types of battering machines: dipping type and shower type. These machines are equipped with powerful pumps that enable the processing of both thin and thick batterings. For lighter products like thin fish fillets or seaweed products, we highly recommend our VER waterfall battering machine. For heavier products, the dipping battering machine is the ideal choice.
The dipping type battering machine, commonly referred to as a tempura batter machine, has been specifically designed to provide comprehensive coverage for heavy products such as nuggets and patties. It employs a four-layer batter curtain along with a V-shaped under-bath, allowing the products to be enclosed between upper and lower nets and immersed in the batter.
This battering machine offers convenient adjustment options for the batter curtain, curtain position, and blow-off functions, ensuring versatility across various applications. The amount of batter applied can be regulated by modifying the blower and other settings. Furthermore, it guarantees consistent and uniform outcomes, even when dealing with highly viscous batters. To maintain optimal batter temperature, an optional two-jacket ice tank can be incorporated to prevent excessive heat rise. Additionally, this machine boasts easy cleanability as it can be fully disassembled without requiring any tools.
The application of batter is crucial for achieving a flawless appearance in coated products. Our shower type battering machine allows for the application of liquid materials with varying viscosities to your products. Equipped with a top-performance pump system, this machine ensures complete and uniform coating of schnitzel, fish sticks, and other items with batter or light marinades. Any excess coating on the top or bottom of the product can be easily removed through an adjustable blower system and integrated material return system.
The VER waterfall battering machine, known for its ease of use and robust design, has established itself as a highly reliable machine in numerous production lines worldwide. This machine operates with an underbath and a batter curtain, allowing for fine-tuning of the process to suit specific applications and ensure optimal adhesion for breading. Even highly viscous batters can be handled, resulting in clean and uniform outcomes. The batter weight can be controlled by adjusting the blower and other settings.To prevent excessive rise in batter temperature, the machine can be equipped with a two-jacket system that incorporates ice to facilitate cooling(optional).
Achieve the ultimate crispy texture for your products with VER’s cutting-edge breading machine. The final step in the breading process is crucial for bringing your creations to life, as it directly impacts their market appeal. With our state-of-the-art machine, effortlessly handle a wide range of “free-flowing” breadcrumbs, whether they are finely ground or coarsely textured. Our innovative technology even allows you to confidently process unique combinations, such as mixed breadcrumbs and crunchy cornflakes. Experience the perfect balance of texture and flavor with VER’s breading machine.
In addition to its advanced capabilities, VER’s breading machine offers practical benefits. Its simple and ingenious modular design ensures easy cleaning and convenient setup and usage. The compact size takes up minimal space while effectively reducing breading costs and extending the lifespan of your frying oil. By minimizing excess crumbing solution, our machine saves time and money in your venue. Furthermore, with the addition of a bread layer on the surface, deep-fried foods become irresistibly crispy on the outside while retaining a fresh taste on the inside. Trust VER’s cutting-edge breading machine for exceptional results in your food preparation process.
Enhance the efficiency and quality of your coating line with VER reliable belt conveyor machine. Designed to seamlessly connect with battering/breading machines and continuous frying machines, this essential equipment plays a crucial role in maintaining the integrity of your frying oil and ensuring the deliciousness of your coated patties or nuggets.
Here are some key advantages of our belt conveyor machine:
1. Customizable Conveyor Belt Length: Tailored to meet your specific requirements, our machine can be customized with conveyor belt lengths ranging from 1.5m to 2m. This flexibility allows for seamless integration into your mini coating line setup.
2. Adjustable Conveyor Belt Width: We understand the need for compatibility with different machines. That’s why our conveyor belt width can be easily customized to match the dimensions of your existing equipment.
3. Convenient Control Knob: With an adjustable control knob, our machine offers effortless height customization. You can easily align the conveyor belt input and output heights to match the connected machine, ensuring a smooth and seamless workflow.
Introducing the VER 3500mm length 300mm width continuous fryer, a state-of-the-art solution for all your frying needs. With a transfer length of 3.5 meters and a variable speed belt, this fryer offers exceptional versatility in cooking a wide range of products. Whether you’re frying meat processed products, vegetarian options, Indian fried food, or snacks, this fryer can handle it all. The adjustable frying time ensures precise cooking results, while the innovative oil-coating mechanism reduces oil absorption, making the products healthier compared to traditional deep-fried alternatives. Experience the satisfaction of achieving a uniform and impeccable golden-brown surface across all your final products with this exceptional equipment.
When it comes to efficiency and cost-effectiveness, the continuous frying machine stands out from the competition. Designed with the right rated power for its oil capacity, along with temperature control and setting devices, this machine ensures optimum performance and minimal oil consumption, leading to significant cost savings. The automatic temperature control feature provides an added layer of safety, sounding an alarm if unsafe temperatures are reached. With a powerful heating system and a digital temperature controller offering a heating range up to 200 degrees Celsius, this fryer maintains consistent oil flow and temperature throughout its entire width. Say goodbye to inconsistent frying results and hello to top-quality fried foods.
The continuous frying machine revolutionizes the coating process in the food industry. With its advanced features and capabilities, this machine ensures a seamless and efficient frying experience. By providing a continuous flow of perfectly fried products, it significantly enhances productivity and reduces downtime. Its user-friendly interface and automated functionalities streamline production, saving both time and labor costs. Additionally, the machine incorporates advanced oil filtration systems, promoting sustainability by reusing oil and reducing waste. Its durable construction and low maintenance requirements guarantee long-term performance and minimal downtime. With the continuous frying machine, businesses can optimize their coating operations, increase efficiency, and deliver superior products to their customers.Below are some of the product list this continuous frying machine could deal with.
Our blast freezers are designed with a unique feature called flash freezing, which ensures quick and safe freezing of products by controlling the crystallization of water particles at a molecular level. This advanced technology minimizes the risk of over or under freezing, resulting in high-quality frozen products. The blast freezers can rapidly reach extremely low temperatures, allowing the products inside to freeze within 30 to 120 minutes. By creating an extreme freezing atmosphere, the blast freezer effectively inhibits bacterial growth, enabling business owners to extend the shelf life of their products.
When it comes to small chicken nugget patty forming lines, we highly recommend our 2800L volume 30 tray double door quick freezer. This machine is equipped with two doors, each containing a small cart with 15 plates. With the ability to freeze patties and chicken nuggets to your desired core temperature in just 1-1.5 hours, this quick freezer ensures that your food products remain fresh and of high quality for an extended period. By preserving moisture, color, flavor, fragrance, and natural freshness, this machine guarantees the utmost satisfaction for both business owners and consumers.
After delve into the comprehensive mini coating line, comprising a forming machine, preduster machine, battering machine, breading machine, belt conveyor machine, continuous frying machine, and blast freezer machine. In order to ensure an informed decision while placing an order, it is imperative to consider the following factors. The ensuing information will prove invaluable in selecting the most appropriate patty nugget coating line.
1.Your Required Capacity
Before proceeding with selecting a coating line machine, it is essential to ascertain the desired capacity you wish to achieve per hour for both patties and nuggets. Our esteemed mini patty forming machine, for instance, has the capability to produce a maximum of 2100 pieces of patties per hour, with a diameter of 100mm and an adjustable thickness ranging from 6-16mm. Furthermore, this machine can also generate 4200 pieces of patties per hour, with a diameter of less than 42mm and an adjustable thickness ranging from 6-12mm. Additionally, it can produce 4200 pieces of nuggets per hour, with an adjustable thickness ranging from 6-12mm. This particular machine boasts a capacity of 100-120kgs per hour.
Should you require a larger model, we offer a machine with a width of 300mm, which can effortlessly handle 300kgs per hour. Alternatively, we also provide a 400mm width forming machine capable of processing 400-600kgs per hour, a 600mm width forming machine with a capacity of 600-800kgs per hour, and a 1000mm width machine that can effectively handle an impressive 800-1600kgs per hour. By simply informing us of your desired capacity, we can recommend the most suitable machine model that aligns precisely with your specific requirements.
2.Your Process Procedure
Prior to placing an order, it is crucial to consider the production process procedure for your products. At our company, we understand the importance of customization and ensuring that our machines meet your specific requirements. With portable wheels attached to all our machines, they can be easily transported to any desired location within your facility. By informing us of your desired process, we can provide you with a suitable machine that caters to your needs.
Outlined below are some of our best-selling products and their corresponding processing procedures for your reference:
Once you have determined the desired capacity and product procedure for your coating line, it is crucial to assess your factory configuration and current situation.
Local Voltage Considerations
It is important to ascertain the local voltage requirements in your area. Typically, worldwide voltage can be categorized into 240V 60Hz 3 Phase for North and South America, while the rest of the world predominantly utilizes 380-440V 50Hz 3 Phase or similar specifications. Please ensure that you confirm the industrial voltage applicable to your location and determine whether you have access to industrial electricity. Additionally, evaluate whether you have the necessary infrastructure to accommodate industrial electricity control.
Water Inlet and Drainage Arrangements
The operation and maintenance of this mini coating line are straightforward. After each batch production, it is essential to clean the forming and battering machine by directly spraying tap water. Consequently, it is imperative to consider the water inlet and drain locations. Determine where the tap water source will be connected and establish a proper disposal system for the wastewater.
Space Allocation for Coating Machines
Carefully consider the space requirements for all the coating machines. For this mini patty nuggets forming line, an approximate space of 7000mm* 3000mm to 13000mm*4000mm is necessary. In the event that your available space is limited, we can provide alternative solutions and reconfigure the machine layout accordingly. Please find below some suggestions for your consideration.
Introducing our Compact Continuous Frying Machine
Our continuous frying machine is designed to fry and shape the product. However, we understand that some customers may have limited space available. That’s why we offer a customized shorter continuous frying machine option. With this shorter machine, you can still enjoy all the benefits of our frying technology while ensuring it fits perfectly into your production line.
Optimize Efficiency with a Compact Cooling Machine
Our cooling machine is essential for reducing the surface temperature of chicken nuggets and patties, ultimately saving energy in the blast freezer and cutting costs. If you’re facing space constraints, we can customize a shorter cooling machine that meets your specific requirements. This way, you can maximize efficiency without compromising on quality.
Streamline Operations with a Shorter Conveyor Machine
The conveyor machine plays a crucial role in your production line, whether it’s placed between the battering/breading machine and the continuous frying machine or used to transport the fried nuggets or patties. Its front section prevents excessive batter or bread crumbs from entering the frying oil, extending the oil’s lifespan. The latter section allows for convenient placement of the fried products, reducing their temperature and facilitating easy pickup by workers for further processing in the blast freezer. If space is limited, we offer customized conveyor belt machines ranging from 1500mm to 1000mm in length, ensuring a perfect fit for your production needs.
Flexibility in Line Configuration with Curve Machines
When space is a concern, we have a solution. By incorporating a curve machine into your production line, you can achieve “L” or “U” shape configurations. For example, you can add a conveyor machine, a curve machine, and another conveyor machine before the continuous frying machine to achieve a 90-degree direction change. If space is even more limited, we can add an additional curve machine to create a “U” shape configuration. This innovative approach allows you to save valuable space while maintaining a highly efficient production line.
4. Quality Control
When making a decision about our coating line machines, it is essential to consider the quality control measures we have in place. We understand the importance of machine quality, certifications, pre-delivery testing, and after-sales service. Allow us to provide you with detailed information regarding our machine quality guarantee:
A.Machine Quality Control
a. The attached photo showcases our full automatic bending machine, which guarantees an excellent machine appearance with a perfectly bent frame and shell.
b. We take pride in manufacturing our forming mold forming plate in-house, ensuring the highest quality of forming precision.
c. Our dedicated Quality Control department meticulously checks all machine electronic parts and conducts a thorough 72-hour test run of the entire line without any interruptions or issues.
d. Every machine we offer is made entirely of stainless steel 304, including even the smallest screw. Our stainless steel brand, Pohang, is one of the largest manufacturers worldwide, guaranteeing the highest quality of our machines.
e. To provide you with peace of mind, we include spare parts for free with each machine. This includes a 1-meter length stainless steel belt, several switch buttons, and proximity switches. These spare parts are designed to support your usage for up to 5 years.
B. Machine Certificates
Our entire coating line is equipped with CE certificates, ensuring that our machines meet the highest quality and safety standards. Additionally, all spare parts come with URL certificates and are sourced from reputable brands such as Schneider, Omron Delta, and more.
C. After-Sale Service
– We offer a generous 12-month warranty period for the full machine upon delivery. Furthermore, we provide more than enough spare parts to cover your usage for up to 5 years.
– To guarantee your satisfaction, we will record a video of the machine testing process for the entire coating line. We will also measure the length, width, and thickness of the nuggets/patties and showcase them in the video before shipping the machine from our factory.
– Detailed operation videos will be sent to you, covering topics such as machine operation, cleaning, and changing the forming molds. Should you have any questions, our dedicated team will promptly address them.
– Prior to delivery, all machines undergo thorough testing to ensure their optimal performance. Our after-sale service team is available 24/7 to provide online technical support throughout the lifetime of the machine.
– Rest assured, if necessary, our engineers are available for on-site assistance overseas. We prioritize your satisfaction and want to assure you that operating our machine is a straightforward process.
– Should you require additional spare parts in the future, we can conveniently send them to you via air express for a hassle-free experience.
5. Technical Support
When considering purchasing a coating line, it is crucial to choose a supplier who can provide exceptional technical support and after-sale service. These factors play a vital role in ensuring the longevity of your machines. Here’s how we can support you:
a. We can recommend the appropriate product size and process procedure for all your coating line needs.
b. Throughout the ordering process, we will provide guidance on the design and layout of the entire line. This includes assistance with the placement of the electric control box, drains, and water inlets. If you already have these specifications, we can accommodate them accordingly.
c. Our machines come with a 12-month warranty and free spare parts for 5 years, ensuring the smooth operation of your basic machine.
d. Upon receiving your order, we will supply you with comprehensive machine manuals and operation videos. The manuals will contain electrical schematic diagrams and maintenance precautions, while the videos will guide you through the installation and use of the coating line.
e. Additionally, our engineers can travel abroad to provide machine operation training and oversee the installation process, offering a turnkey project for your coating line needs.
6. Evaluating Your Budget
If you are new to the patty nugget coating industry, we recommend starting with a mini line that has a capacity of 100Kgs per hour. These mini coating lines offer advantages such as low investment, small space requirements (only 3.5m*10m), easy operation, and suitability for beginners with no prior experience in meat processing.
Alternatively, if you are unsure about the industry forecast in your country and want to test the waters, you can begin with a mini patty nugget forming machine. These machines have a relatively low price, allowing you to invest a smaller amount of money. After testing, you can consider upgrading to our 400mm, 600mm, or even 1000mm width coating lines.
For experienced operators in the meat processing nugget coating industry who already have a mini patty forming line, we recommend expanding your business with our larger coating lines. Our 400mm line has a capacity of 400-600kgs per hour, the 600mm line has a capacity of 600-800kgs per hour, and the 1000mm line has a capacity of 800-1600kgs per hour. These options will enable you to expand your coating business further.
7.Investigate Your Market
-Based on our expertise, we can suggest popular product sizes, shapes, and process procedures for you to consider. This will serve as a starting point for your market research.
-By studying your local market’s most popular product shapes, sizes, and preferred recipes, we can further tailor our recommendations to your specific needs. This will enable us to discuss and customize forming molds accordingly.
-Once you have gathered information on the preferred shapes and recipes for patty nuggets, it is essential to analyze the sales channels. Determine whether these products are primarily sold directly to restaurants, blast frozen for supermarkets, or sold to takeaway shops.
-By thoroughly studying this information, we will gain a comprehensive understanding of your local market. This knowledge will allow us to customize our machines and forming molds to meet your specific market requirements.
Learning all above information for our mini patty nuggets forming line, you should know more details for this coating line. Investing in the mini patty nuggets forming coating line is a strategic move that can revolutionize your operations in the meat processing industry. By carefully considering essential factors such as production capacity, quality assurance, maintenance, and customization options, you can make an informed decision that aligns with your business goals.
Furthermore, the mini patty nuggets forming coating line empowers you to stay competitive in the dynamic meat processing market. Its versatility and adaptability allow you to customize your products according to market trends and consumer preferences, ensuring that you are always one step ahead of the competition. Remember, success in the meat processing industry lies in making the right choices and embracing technological advancements that drive growth. Choose the mini patty nuggets forming coating line, and witness your business soar to new heights of excellence.
Contact us now to learn more about how this cutting-edge equipment can revolutionize your meat processing operations. Together, let’s pave the way for success in the industry.
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