Getting Started with Your Meat Tumbler Machine: A Comprehensive User Manual

A meat tumbler machine is an essential piece of equipment for any meat processing facility, offering a range of benefits for enhancing the quality and yield of meat products. By utilizing vacuum tumbling techniques, these machines allow for the effective mixing and pickling of various meats including ham, sausage, beef, and mutton. This comprehensive user manual guides you through the operation, maintenance, and troubleshooting of your meat tumbler machine, specifically focusing on the VERFOODSOLUTIONS tumbling model, known for its efficiency and versatility across varying outputs. Whether you’re a seasoned professional or a newcomer to meat processing, the following points will help you optimize your use of this crucial machinery.

1.Understanding the Vacuum Tumbling Process

The vacuum tumbling machine operates on the principle of physical impact, aided by the vacuum environment within the drum. When the meat or meat mixture is placed inside the tumbler’s drum, the vacuum seal removes air, which minimizes oxidation and helps to preserve the meat’s freshness. As the drum rotates, the physical properties of the meat and the pickling liquid interact. The meat is turned over and tumbled, effectively subjecting it to a mixing action that helps the pickling liquid penetrate the muscle fibers more thoroughly.

When the pickling liquid penetrates the meat, it enhances the binding properties, improves water retention, and ultimately increases the meat’s yield. These effects lead to a product that has better elasticity, a superior water-absorbing capability, and a more appealing appearance with vibrant colors and textures. The VERFOODSOLUTIONS turming machine is available in a variety of sizes ranging from 50L to 2000L, making it adaptable for processing needs of different scales. It is important to pair larger models (600L and above) with a material lifting machine to ensure that the loading and unloading processes are efficient and safe.

2. Wiring Your Meat Tumbler Machine

Proper wiring is critical for the safe and efficient operation of your meat tumbler machine. The power supply for this machine utilizes a three-phase wire with a gauge of 2.5 square millimeters, typically required for motors with a power rating between 1.5 kW and 3 kW, depending on the specific model. The wiring must connect properly to the terminal block labels “L1,” “L2,” and “L3” that indicate the live wires.

Improper wiring can lead to inefficient operation or worse, electrical hazards. Before powering the machine, ensure that the installation meets local electrical codes and safety regulations. If you’re uncertain about the setup, consulting an electrician is highly advisable. After connecting the wires, it’s crucial to verify that the power source is adequately protected with appropriate circuit breakers.

Once the wiring is completed, performing routine checks to ensure that connections remain secure and that there are no visible signs of wear or corrosion is imperative. The proper installation of your power supply will not only help to prolong the machine’s lifespan but also ensure optimal performance during meat processing.

3. Debugging the Machine

Debugging your meat tumbler machine should be the next step after wiring. Once the power supply is connected, it’s time to initiate the debugging process, which begins with pressing the rolling or discharging button located on the rolling controller panel. This action prompts the machine to start its operational phase—observing the drum’s rotation direction is essential at this stage.

Confirm that the rolling drum rotates counterclockwise when the rolling function is activated, while it should rotate clockwise when discharging the product. If the rotations don’t match these specifications, it indicates that the wiring may need adjustment. To rectify the rotation direction, swap the connections of any two wires (for example, L1 and L2).

After you have confirmed that the drum is rotating in the correct directions, adjust the rolling and intermittent times based on your processing requirements. The rolling time determines how long the tumbling process will occur, while the intermittent time specifies the duration between rolling cycles. These settings are essential for optimizing the meat treatment, ensuring that the pickling liquid effectively permeates the meat. Debugging is a critical step in preparing your machine for production; any overlooked issues at this stage can lead to inefficiencies or compromised product quality.

4. Understanding the Control Buttons

The meat tumbler machine is equipped with a variety of control buttons that allow for easy operation and customization. Knowing the function of each button is integral to maximizing efficiency and productivity during use. The buttons are numbered and categorized as follows:

1. Setting Key: This button is used to configure various settings for the rolling time, intermittent time, and overall operational parameters.

2. Addition Key: Increases the numeric values for time settings.

3. Subtraction Key: Decreases the numeric values for time settings.

4. Rolling Key: Activates the rolling function with a designated red indicator light to signify that the tumbling is in progress.

5. Discharge Key: Initiates the discharge process; the cylinder will begin to move forward automatically when this button is pressed.

6. Vacuum Button: Engages the vacuum feature, allowing for air to be removed from the drum before the tumbling process starts, marked by its own red indicator light.

7. Total Stop Button: This button allows the operator to stop all functions instantly; when activated, it will also open the air release valve with a default delay of 8 minutes.

Additionally, the display window provides crucial operational data:

8.Total Working Time Display: Shows cumulative working hours for the machine, ranging from 0.1 to 24 hours.

9.Rolling and Kneading Time Display: Indicates the elapsed time for the current rolling or kneading cycle (1-99 minutes).

10. Intermittent Time Display: Displays the time duration for the breaks between rolling operations (0-99 minutes).

Understanding these buttons and displays ensures that you can effectively operate the meat tumbler machine, optimizing your productivity and reducing the risk of operational errors.

5. Operation Procedures

Operating the meat tumbler machine is straightforward, but adherence to the procedural steps is crucial for achieving the best results. Upon ensuring that all wiring and debugging have been properly executed, follow these steps to operate the machine:

a. Power On: Start by turning on the main power switch to energize the machine.

b. Activate Rolling and Kneading: Engage the rolling and kneading switch. At this point, the machine should seamlessly enter an automatic control cycle, where it will continuously roll and knead according to the pre-set times.

c. Monitor Progress: Keep an eye on the designated displays, ensuring that both rolling and intermittent times are functioning as intended.

d. Completion: Once the total rolling and kneading time elapses, the machine will automatically cease all rolling and kneading actions.

e. Discharge Process: When rolling is complete, activate the discharge switch. The drum will begin to rotate forward, allowing the contents to flow out easily.

f. Power Off: Finally, turn off the main power switch to shut down the machine properly.

6. Cleaning and Maintenance

Cleaning and maintenance are pivotal in ensuring that the meat tumbler machine operates at optimal levels and continues to produce high-quality meat products. After every rolling and kneading operation, it is essential to undertake thorough cleaning procedures. Here’s how you should approach cleaning:

a. Rinse: After concluding a processing cycle, rinse the inner drum with clean running water. This helps to wash away any lingering residues and prevent cross-contamination between batches.

b. Discharge Button: By pressing the discharge button, rotate the cylinder forward to allow any collected sewage to drain out completely.

c. Drying: Once rinsed, allow the interior of the drum to air dry. This prevents moisture retention, which can lead to bacteria growth and odors.

d. Routine Checks: Establish a routine check for any wear, tear, or mechanical issues after a cleaning session. This may involve inspecting seals, bearings, and the vacuum components.

7. After-Sales Support

One of the key advantages of investing in a VERFOODSOLUTIONS meat tumbler machine is the robust after-sales support provided. The manufacturer’s commitment is reflected in their comprehensive warranty and support services:

a. Warranty Period: A full machine warranty of 12 months is offered, which protects against potential manufacturing defects and ensures that you’re covered for a significant period after your purchase.

b. Spare Parts: Adequate spare parts are provided to facilitate five years of usage, minimizing downtime associated with repair or replacements.

c. Training Materials: Upon acquisition, you will receive detailed operation videos that cover all aspects of machine operation, including how to clean, maintain, and change forming molds. This ensures that your team is well-trained to utilize the equipment effectively.

d. Testing and Quality Assurance: Before delivery, each machine undergoes rigorous testing to ensure it meets the advertised specifications. This commitment to quality ensures that you are receiving a reliable product.

e. 24/7 Technical Support: The after-sales service team is available 24/7 and can be accessed for any questions or concerns. This continuous support facilitates your operations, allowing for any issues encountered to be addressed promptly.

8. Important Safety Considerations

While operating a meat tumbler machine, attention to safety is paramount for both operators and the machinery itself. Here are several critical safety precautions to observe:

a. Check Reducer Oil Levels: Regularly inspect the oil levels in the reducer; if the level is lower than half of the window height, refill immediately to avoid damaging the motor.

b. Vacuum Pump Maintenance: Similar to the reducer, ensure oil levels for the vacuum pump are consistently checked. Replacing the oil every 50 days is crucial, and utilizing winter-grade oil in colder months can protect against viscosity issues.

c. Separation of Lubricants: Different lubricants are needed for gears and vacuum pumps; never intermingle these oils as it risks machinery failure.

d. Bearings Care: Thoroughly check and lubricate transmission bearings and support wheel bearings every six months.

e. Chain Lubrication: Routine weekly lubrication of the transmission chain is critical for optimal functioning.

f. Grounding: Ensure that the machine is properly grounded before use, as this is essential for user safety. Grounding protects against electrical shocks and potential fires related to electrical faults.

Failure to adhere to safety regulations and maintenance protocols can lead to injuries or costly damages. Being proactive in safety measures helps in nurturing a safer working environment, ultimately benefiting both employees and production quality.

Utilizing a meat tumbler machine can significantly elevate the quality and efficiency of your meat processing operation. Understanding the functions and requirements laid out in this comprehensive user manual allows for effective utilization of the machine, maximizing yield and enhancing product quality. From proper wiring and debugging to vigilant maintenance and robust after-sales support, every aspect from initial setup to operation is designed to ensure your success.

Be proactive about safety, maintenance, and adhering to operational guidelines, and your investment in a meat tumbler machine will allow you to provide high-quality meat products that meet customer expectations and industry standards.