Vacuum Filler
Main Benefits
- Suitable for various types of casings (natural, collagen, cellulose, plastic)
- Widely used for filling various intestinal products, especially dry fillings
- Filling process is done in a vacuum state to prevent fat oxidation and protein hydrolysis
- Large rotary vane conveyor system ensures gentle transport of sausages
- Modern servo drive concept allows for accurate portioning of sausages
- Newly designed vane cell feed structure enhances efficiency
- New concept of servo motor and PLC controller for improved performance
- Compact and reasonable structure, sealed and waterproof, easy to clean
- Imported components for improved operation accuracy and reliability
- Whole body stainless steel structure meets hygienic requirements
- Simple operation with touch screen operation
Overview
The VER Food Solutions vacuum filler is a specialized machine utilized in the food industry for filling, segmenting, and twisting sausages. With the installation of a twisting mechanism, it can also fill table roasted, sausage, and natural casing products. This machine is constructed with a frame, filling servo control system, twisting servo control system, vacuum control system, meat pump, electrical box, hopper, and other components. The filling process involves the use of a vane pump, which pushes the material out of the filling tube through vane rotation in a vacuum state, allowing for precise control of the filling quantity.
The pump set is composed of high resistance steel vanes that enable accurate and consistent portioning of sausages, resulting in air-free products with no backflow. The vacuum state during the filling process effectively prevents fat oxidation, protein hydrolysis, and bacterial survival, ensuring the product has a long shelf life, vibrant color, and pure taste. The machine is designed with high-quality stainless steel for an attractive appearance, compact structure, waterproofing, and ease of cleaning. Additionally, it is widely used for filling various intestinal products, especially those that are dry. The machine’s upper part is equipped with a storage hopper and a butterfly-shaped penalty that allows for continuous filling without lifting the lid, thus improving work efficiency. This continuous vacuum filler is highly productive and performs well for medium and large companies in the food industry.
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Features
- Vacuum degree can reach -0.1Mpa
- Quantitative range is from 5g to 99999g
- Error of normal minced products is not more than ±2g (400g)
- Error of normal block products is not more than ±5g (400g)
- Quantitative function available with range 5g~10000g
- Quantitative accuracy for mild product is ±1.5g/100g
- Quantitative accuracy for block product is ±2g/100g
- Touch screen with operation prompts for easy use
- Imported motor, reducer, vacuum pump, and electrical components
- Vacuum state prevents fat oxidation, protein hydrolysis, fiber damage.
- Ensures end product has no air, high density, good structure, and mellow taste
- Pump body, impeller, and blades have special heat treatment process for high finish and wear resistance
- Equipped with storage hopper and butterfly-shaped penalty for continuous filling without lifting the lid, Improves work efficiency.
Specifications
Model | VF-3000 | VF-3500 | VF-5000 | VF-7500 |
Qualitative Range(g) | 6-9999 | 6-9999 | 6-9999 | 6-9999 |
Power (Kw) | 7.9 | 8.35 | 9.2 | 10 |
Quantitative Deviation(g) | ±2 | ±2 | ±2 | ±2 |
Hopper Volume(L) | 160 | 240 | 240 | 240 |
Weight(Kg) | 1350*861*1710 | 2450*1180*1800 | 2450*1180*1800 | 2450*1180*1800 |
Power Voltage(V) | 240/380/415/Customized | |||
FAQ
What is a vacuum filler?
A vacuum filler is a device specifically designed to fill sausages with meat or other ingredients. It removes air from the sausage casing, ensuring longer shelf life and preventing spoilage.
What are the advantages of using a vacuum filler?
Using a vacuum filler offers several advantages. These include extended shelf life, improved product quality, enhanced flavor retention, higher production efficiency, and better control over portion sizes. The vacuum filling process effectively prevents fat oxidation, avoids protein hydrolysis, reduces the number of surviving bacteria, and ensures the product’s shelf life, bright color, and mellow taste.
Can vacuum filler handle different types of sausage?
Yes, vacuum filler can handle various types of meat, including pork, beef, chicken, turkey, and even vegetarian alternatives. They can fill different types of sausages, such as fresh sausages, cooked sausages, smoked sausages, dried sausages, and more.
What is the operation sequence for a vacuum filler?
- To operate a vacuum filler, follow these steps:
- Sterilize the impeller, blades, and flange of the machine.
- Install the impeller, blades, and flange in the correct sequence.
- Fix the impeller first, then install the blade with the open side facing downward.
- Press the centering flange and restore the hopper.
- Reset the lock switch.
How long can vacuum filler last?
The shelf life of vacuum filler depends on the type:
- Pork: 6 days
- Smoked meat: 6-12 weeks
- Ham: 3 weeks
- Fresh sausages: 2 weeks
How do we clean the vacuum filler?
To clean a vacuum filler, follow these steps:
- Lift the pressure plate completely using the upper gear shaft.
- Remove the cylinder and unscrew the pressure plate.
- On the pressure plate, remove the air exhaust screw located on the radius of the plate.
- Thoroughly clean all loose parts with warm water and mild food-safe detergent using a brush or cloth to remove any meat, grease, or other contamination.
- Rinse all cleaned parts with warm water to remove any residues.
- Let the parts air dry or manually dry them before reassembling.
Attention:
- Never use aggressive cleaning agents or abrasives.
- Avoid solvents or petrol-based cleaning agents.
- Do not use scourers or sharp objects during cleaning to prevent damage.
- Do not hose down or immerse the machine in water or any liquid. Instead, wipe the exterior with a damp cloth.
- Avoid using a steamer for cleaning.
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