Streamlining Production: How Vacuum Fillers Revolutionize Food Processing
April 11, 2024Admin
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The VERFOODSOLUTOINS vacuum filler seamlessly integrates with an extensive array of accessories and systems for processing meat sausages. It excels in portioning, twisting, depositing, and shaping various food products such as meat, fish, and more. Each vacuum filler boasts the exclusive VERFOODSOLUTIONS long life vane product pump, ensuring unparalleled product quality and precise portioning for all types of meat products, whether coarse, ground, or emulsified.
Recently, the sale of a vacuum filler to Australia underscores its importance in modern food production. Let’s delve into the myriad ways vacuum fillers revolutionize food processing, from their versatility in handling various materials to their smart panel interfaces and wide-ranging applications.
1. Versatility in Materials
Vacuum fillers offer a versatile solution for filling various food products, including meat sausages like Chinese sausage, red sausage, glutinous rice sausage, and corn sausage. Their capability extends to filling collagen, composite membranes, and natural casing products. The use of stainless steel ensures reliability, stability, and hygiene, meeting the stringent requirements of the food industry.
2. Small Footprint
One of the key advantages of vacuum fillers is their compact design. They occupy minimal space while offering flexibility and ease of movement. Despite their size, they boast stable operation and long service life, making them ideal for diverse food processing environments.
3. Accurate Quantitative Range
Precision is a hallmark of vacuum fillers, reflected in their accurate quantitative range. From as low as 5 grams to 99999 grams, these machines ensure precise portioning. Whether dealing with minced or lumpy products, the error remains minimal, not exceeding ±2 grams for minced products and ±5 grams for lumpy products.
4. Smart Panel Interface
The control panel of vacuum fillers is designed for simplicity and ease of operation. With intuitive interfaces, even a single operator can efficiently manage the entire filling process. This user-friendly approach enhances productivity and reduces the likelihood of errors during operation.
5. Utilization of Twin-Screw Pump
Vacuum fillers employ twin-screw pumps, offering numerous advantages such as low noise, high conveying pressure, and minimal pulsation during conveying. These pumps ensure high flow and pressure stability, contributing to consistent and reliable performance. Additionally, their extended service life surpasses that of traditional gear pumps or rotor pumps.
6. Integration of Servo Control
The adoption of servo control represents a leap in automation technology. By integrating automation, computer, and communication technologies, vacuum fillers achieve unparalleled levels of precision and efficiency in food processing. This advanced control mechanism enhances the overall performance and reliability of the equipment.
7. High-Quality Components
Attention to detail is evident in the construction of vacuum fillers, with key components manufactured to high precision and interchangeability. Special heat treatment processes ensure optimal smoothness and wear resistance, enhancing the durability and longevity of the equipment.
8. Integration into Assembly Lines
Vacuum fillers can seamlessly integrate into assembly line processes, enhancing overall production efficiency. When combined with complementary equipment such as meat grinders, stuffing mixers, and sausage tying machines, meatball processing production line, lunch meat filling line, etc. they form cohesive production lines tailored to specific food processing needs.
9. Addressing Common Issues
Vacuum fillers come equipped with solutions to common operational challenges. For instance, if bubbles appear during filling during use, it is usually due to low vacuum or leakage of the pump cover seal. It may also be caused by the pump being pumped and the vacuum pipeline being seriously clogged. If there is material feeding into the vacuum chamber, it is generally because the vacuum degree has not been adjusted according to the degree of thinness or consistency, or the spiral may be severely worn, so the spiral must be replaced in time.
It can be transported with a forklift and avoid strong impact and collision during transportation. Do not transport the unit upside down, on its side, or tilted too much.
b. Placement location
Place the machine in a suitable position and level the four feet. It is required that the overturning direction of the hopper is no less than 1.5 meters away from the wall.
11. Equipment Debugging Procedures
Thorough equipment debugging procedures are essential to verify functionality and address any potential issues. From tightening terminals to checking vacuum pump rotation direction, each step ensures that the equipment operates as intended, minimizing downtime and maximizing productivity.
(1) Before turning on the power, each terminal on the switchboard should be tightened to avoid poor contact caused by long-distance transportation. This operation should be repeated after the equipment has been used for a period of time to ensure that the electrical system wiring is firm and reliable.
(2) Connect the V power supply to the 3rd port and connect the ground wire to the ground grid of the workshop firmly.
(3) Open the hopper e and check whether there is any foreign matter in the filling pump.
(4) At this time, press the “Power” button on the operation panel, the startup screen will be displayed on the touch screen, and the screen will change when you touch any position on the screen, and operate according to the prompts on the screen.
(5) After the program is set, select the touch direct irrigation l mode in the single-tube mode and touch the switch with your leg to run dry for several times (no blades are installed in this process). The rotor should rotate clockwise.
(6) Touch the “vacuum pump, start and stop” button and check whether the rotation direction of the vacuum pump is consistent with the arrow.
(7) Open the hopper, put the blade in place (coat the surface with edible lubricating oil or grease), then put the hopper back to its original position and tighten the filling pump cover. When everything is normal, pour the filling material into the hopper and adjust Filling can be carried out with good vacuum degree.
Note: 1. The vacuum degree is adjusted through the vacuum adjustment button on the vacuum chamber. 2. The vacuum pump automatically turns off in cleaning mode, and can be turned on in other modes.
12. Wide-Ranging Applications
The versatility of vacuum fillers extends across various sectors, including central kitchens, restaurant chains, meat processing plants, and slaughterhouses. Whether filling sausages or processing meatballs, these machines play a pivotal role in streamlining production processes and maintaining product quality.
In pushing the boundaries of food processing technology, vacuum fillers represent not just an advancement, but a revolution. As the food industry continues to evolve, vacuum fillers stand at the forefront of innovation, driving efficiency, quality, and sustainability. Embracing these cutting-edge technologies isn’t just about staying ahead of the competition—it’s about shaping the future of food processing, one precise fill at a time. Join us in harnessing the transformative power of vacuum fillers and elevate your production capabilities to new heights.
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