We recently delivered a dough divider rounder to a Texas-based pizza shop where the customer divides an impressive 10,000 dough pieces daily, primarily for pizza and bread production in the United States. Seeking to improve efficiency, he needed equipment capable of dividing dough into specific weights of 30, 35, 40, 100, 120, 150, and 200 grams. Struggling with manual dough division, which was both time-consuming and inconsistent, he found his production capacity limited. Following detailed consultations, he opted for our equipment to address these challenges. Currently running a single bakery, his ambitious plans include expanding into an established local pizza chain in Texas over the next five years, with intentions to introduce door-to-door delivery services and eventually acquire ten more units of the same equipment. Let’s take a look at this state-of-the-art dough divider that promises to not only increase production capacity but also ensure soft, delicious pizza and bread products for his growing business! Let’s explore this cutting-edge dough divider that is set to revolutionize production, ensuring irresistibly soft, delectable pizza and bread creations for his rapidly expanding business!
Durable and Hygienic 304 Stainless Steel Design
Our dough divider rounder features an all-304 stainless steel construction that meets strict food hygiene and safety standards. Not only does it have a sleek, shiny appearance, but it is also incredibly durable, offering excellent corrosion resistance against a range of chemicals, including water, acid, and salt. This makes it ideal for use in both food processing and chemical industries. The smooth surface of the 304 stainless steel minimizes the risk of bacterial growth, while its high strength allows it to withstand significant loads and pressures, thereby enhancing the service life of the dough divider machine.
Versatile Flour Hopper Options Available
Our dough divider rounder offers multiple flour hopper options, catering to diverse needs. We provide two main types: flat feed hoppers and deep feed hoppers. The flat feed hopper, crafted from premium 304 stainless steel, offers superior durability, convenience, and hygiene. It’s easy to disassemble and clean, making it ideal for frequent maintenance, especially in hot weather conditions. For those requiring larger capacity, our deep hopper can hold up to 10kg of dough at once, allowing for efficient, single-operator use. Simply add dough periodically and collect the divided portions at the outlet. To determine which hopper best suits your requirements, we encourage you to discuss your needs with our knowledgeable sales team.
Efficient Stainless Steel Auger Inlet System
Our dough divider rounder features a premium stainless steel auger inlet system, enhancing operational efficiency and convenience. This advanced feeding mechanism ensures smooth dough conveyance while promoting even distribution, effectively preventing bubble formation within the dough. By reducing air pockets, the system not only improves the appearance of the final product but also maintains the taste and quality of the divided dough. This innovative design offers users a more stable and efficient dough processing experience, making it ideal for large-scale production and meeting the professional standards of various dough-based food processing operations.
Versatile Forming Plate& Dough Outlet System
Our dough divider rounder offers exceptional versatility with its adjustable forming plate outlet system, capable of producing dough blocks ranging from 30g to 200g. To accommodate various steamed bun sizes, we provide six outlet options: 30-45g, 45-60g, 60-85g, 85-105g, 105-140g, and 140-200g. The system includes four forming plates (30-60g, 60-85g, 85-140g, and 140-200g) and three hanging buckles (30-60g, 60-140g, and 140-200g). This comprehensive set of forming plate outlets and hanging buckles enables bakery professionals to divide dough with precise weights, ensuring consistency and efficiency in their production process.
Precision Screw Adjustment for Dough Size
Our dough divider rounder offers exceptional weight control for steamed buns, ranging from 30 to 200 grams. In addition to the matching forming plate outlets and hanging buckles, the machine features two adjustable screws that fine-tune the distance from the outlet, allowing precise control over dough size. The closer the screw is to the dough outlet, the lighter the dough weight, and vice versa. By combining these adjustable screws with our carefully designed forming plates, outlets, and buckles, bakery professionals can easily achieve precise dough weights for their products. This innovative system ensures consistency and flexibility in dough portioning, meeting the diverse needs of modern bakeries.
Advanced PTFE Forming Plate Technology
Our dough divider rounder features a cutting-edge forming plate crafted from PTFE, a high-performance plastic renowned for its stability and reliability in dough portioning processes, while meeting stringent food safety standards. PTFE boasts exceptional properties, including the ability to withstand continuous use in temperatures up to 260°C, with a maximum operating temperature reaching 290-300°C, ideal for high-temperature environments. Resistant to corrosion from various chemical agents, PTFE remains unaffected even when exposed to concentrated sulfuric, nitric, or hydrochloric acid, maintaining its weight and performance integrity. Non-hygroscopic, non-flammable, and stable against oxygen and UV rays, PTFE exhibits outstanding weather resistance, ensuring long-term durability without yellowing or discoloration. These qualities make our dough divider a reliable choice, offering users an efficient, safe, and stable production experience.
Enhanced Safety with Protective Cover
Our dough divider rounder is equipped with a stainless Steel protective cover designed to enhance operator safety during operation. Without proper protection, there’s a risk of injury from the extremely sharp cutter. The cover allows users to easily monitor the cutter’s working condition while providing vital protection for their hands. This feature ensures a safer working environment, allowing operators to focus on their tasks with peace of mind.
Emergency Power Off Switch
The emergency power off switch represents a crucial safety feature in our dough divider rounder. In case of an emergency, operators can swiftly press the switch to automatically cut off power, ensuring immediate safety measures are in place. This design prioritizes safe operation and enables quick responses to potential hazards or unusual situations, preventing harm to and equipment damage. Whether it’s an equipment malfunction during production or an on-site emergency, the emergency power off switch serves as a pivotal solution, offering rapid and effective responses for added safety in the workplace.
Precision Dividing with Innovative Design
Our dough divider rounder incorporates a premium stainless steel auger feeding system, significantly enhancing dough conveyance efficiency and stability while minimizing bubble formation. This ensures superior appearance and taste in the final product. The spiral feeding design improves smooth operation and delivers an optimal user experience without compromising weight accuracy. Equipped with a versatile forming plate outlet, the machine quickly adjusts to produce chunks from 30 to 200 grams, catering to diverse customer needs. It can precisely portion specific weights like 32, 88, or 133 grams with remarkable accuracy. Additionally, the innovative screw adjustment feature allows users to fine-tune the dough outlet distance, further enhancing chunking precision to meet exacting requirements.
Impressive 1800 Pieces per Hour Capability
Our dough divider boasts an incredible output, dividing 30 pieces of dough in just one minute, translating to a remarkable 1800 pieces per hour and up to 15,000 pieces per day. This impressive production capacity enables busy bakeries to efficiently meet customer demands, saving valuable time and labor costs while significantly enhancing operational efficiency. Whether fulfilling large orders or daily production requirements, this machine offers reliable support to bakeries, guaranteeing that each customer can savor freshly baked, delicious products with consistent quality.
Reliable Performance with Pure Copper Motor
Our dough divider rounder features a high-quality pure copper motor from a renowned domestic brand in China. This motor offers exceptional conductivity and stability, ensuring a smooth and efficient dough dividing process. The durability of pure copper allows the motor to maintain peak performance even under high loads and extended use. This reliable dough divider machine provides solid production support for your bakery, enabling you to effectively meet customer demands while enhancing overall operational efficiency. Choose our equipment to experience unmatched stability and efficiency, making your bread-making process seamless and hassle-free.
Effortless Cleaning with Smart Design
Our dough divider rounder is engineered for easy maintenance, featuring a full 304 stainless steel construction that simplifies cleaning. The PTFE forming plate resists flour adhesion, allowing for quick residue removal with a gentle air compressor blast. An optional flat plate inlet further streamlines dough input and cleaning. These thoughtful design elements not only enhance operational efficiency but also significantly reduce sanitation challenges, making the cleaning process both simple and pleasant for operators.
Compact, Mobile Dough Divider Design
Our dough divider rounder combines portability with space-efficiency, featuring 360-degree rotating wheels for effortless relocation. Despite its robust 135kg weight, the machine’s compact 68x36x96cm dimensions ensure it fits comfortably in even the busiest bakery kitchens. This space-saving design doesn’t compromise on mobility, allowing for quick repositioning as needed. The unit’s small footprint and easy maneuverability make it an ideal choice for dynamic kitchen environments, significantly enhancing operational flexibility and overall workplace efficiency.
With our dough divider and rounder, this Texas bread and pizza shop has boosted its daily dough output to 15,000 pieces, cutting manual labor while maintaining product quality. The machine’s stainless steel construction ensures durability and hygiene, while features like a transparent cover and emergency shutoff enhance safety. Designed for easy cleaning and efficiency, this equipment is set to support future growth. We’re excited to provide more customers with solutions that help them succeed in a competitive market! Ready to boost your dough production and efficiency? Contact us today!
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