Upgrade Your Coating Game: The VERFOODSOLUTIONS Preduster Flouring Machine

Are you tired of inconsistent coating results and wasteful excess flour? Look no further! Our VERFOODSOLUTIONS preduster flouring machine is the perfect solution for any food processing facility seeking to achieve high-quality, precision-coated products.

With its unique spiral lift feature and adjustable pressure, vibration, and blow-off systems, this machine ensures seamless and efficient powder distribution, effortlessly handling diverse coating materials. Whether you’re working with delicate flour mixtures, corn starch, potato starch, or breading, our preduster flouring machinehas got you covered.

Key Features:

Adjustable coating thickness for precise control

Dual-belt system for consistent and even coating

Air blowing system for efficient flour collection and recycling

Vibration blocks for uniform powder coating and easy cleaning

Enclosed design for a clean and sanitary environment

Easy-to-clean construction and interactive touch screen interface

Wide Application:

From meat to seafood, vegetables, pastries, and baked goods, our preduster flouring machinecan handle a wide range of products. Whether you’re producing chicken nuggets, beef strips, or shrimp patties, our machine is designed to deliver ptimal coating results.

Discover the Benefits:

Reduce waste and minimize excess flour

Achieve precise and even coating results

Improve efficiency and reduce costs

Enhance product quality and appearance

Ensure a clean and sanitary environment

Let’s learn more about our preduster machine!

Preduster Flouring Machine Working Principle

The preduster flouring machine operates on an optimal coating principle, utilizing minimal material input to achieve precise and even application. Fine media such as flour, spices, powder, and sugar can be accurately applied to products, ensuring a uniform coating. The machine’s adjustable pressure, vibration, and blow-off systems allow for precise control over the coating process, guaranteeing that products receive exactly the amount of coating intended. This technology is ideal for various applications, including dry rubs for BBQ meats, floured fish fillets, and other convenience foods, as well as pastries and candy.

Flat Preduster Machine and Drum Preduster

Our preduster flouring machine offerings are divided into two primary types: drum flouring machine and flat preduster machines. Both types of machines share a common feature: they are fully washable and equipped with stainless steel conveyor belts. The speed of the conveyor belts can be adjusted using frequency converters, allowing for optimal flour coating rates to be achieved through a special design. This ensures that ingredients are fully coated and any excess flour is automatically recycled and reused, preserving the particle size and minimizing waste. As a result, our preduster machines can seamlessly integrate with subsequent processes, such as continuous fryers, to deliver consistent and efficient breading results.

The drum flouring machine can handle a wide range of products, including chicken thighs, chicken wings, popcorn chicken, chicken drumsticks, turkey drumsticks, pork ribs, beef short ribs, lamb shanks, chicken tenders, pork chops, beef strips, shrimp, scallops, fish fillets, cuts of pork belly, chicken gizzards, duck legs, quail, squab, and capon.

Meanwhile, our flat preduster machine is designed for products with smooth surfaces, such as chicken nuggets, meat patties (beef, pork, turkey), chicken breasts, turkey breasts, pork chops, beef strips, shrimp patties, fish sticks, chicken strips, pork strips, meatballs, mini burgers, ravioli, tortellini, mashed potato patties, baked potato bites, and croquettes (fish or chicken).

Various Capacities To Meet Different Coating Demand

The preduster flouring machine offers a range of belt widths and capacities to suit various production needs, from 200mm to 1000mm, accommodating capacities of 100kgs, 200-300kgs, 400-600kgs, 600-800kgs, and 1000kg. With a range of options, it can cater to smaller operations, precise battering for up to 100kg with a 200mm belt, to medium-sized productions, handling up to 300kg efficiently with a 300mm belt. Larger demands are met with a 400mm belt, accommodating up to 500kg, while heavy-duty use is handled with exceptional throughput by the 600mm belt, which can handle 800-1000kg.Below is the chart for the preduster flouring machine different capacity:

Suitable for Various Flouring Coating Material

VERFOODSOLUTIONS preduster flouring machine is capable of handling various coatings, going beyond traditional flouring to offer a range of options that cater to different tastes and textures. Whether you’re looking to add a burst of flavor and aroma with spices, or create a delicate texture with fine powders, or achieve a crispy finish with flour, or even sweeten up your pastries and sweets with sugars, our machine has got you covered.

Speaking of the BBQ season, the VERFOODSOLUTIONS preduster flouring machine is exactly the right choice to pick. With its ability to handle a wide range of spices, you can create delicious spiced pork, turkey breast, or other BBQ favorites that will impress your guests. But the versatility of our machine doesn’t stop there. We can also coat with very fine powder, making it easy to apply and process. Whether you’re working with delicate ingredients or precise formulations, our machine ensures that your coatings are evenly applied and consistent in quality. In addition to spices and powders, our machine can also handle flour coating applications. By applying flour to your products previously to applying batter, you can achieve results that are a great deal better than before. The flaky texture and crispy finish will make your products stand out from the competition. And for those who work with sweet treats, our machine can also handle sugar coating applications. Whether you’re producing pastries, cakes, or other sweet goods on an industrial scale, our machine can help you achieve the perfect taste and texture. With its ability to handle all kinds of sugars, you can create a wide range of sweet treats that will satisfy any sweet tooth.

Preduster Specially Designed Spiral Lift System

The preduster flouring machine is a highly specialized solution designed to optimize the coating process for various flour mixtures, corn starch, potato starch, and breading. Its unique spiral lift feature ensures seamless and efficient powder distribution, effortlessly handling diverse coating materials and streamlining the application process for consistent and high-quality results. By minimizing waste and ensuring optimal coverage, the preduster machine is an invaluable addition to any production line, enabling manufacturers to improve efficiency, reduce costs, and enhance the overall quality of their products. With its tailored design, the preduster machine is capable of handling a wide range of coating materials, from delicate flour mixtures to heavier starches, making it an essential tool for food processing industry.

Drum Preduster Pre-Flouring Part Design

The first stage preduster initiates the flouring process prior to the drum stage, allowing marinated materials to directly encounter a pre-flouring section. This preliminary step partially encapsulates the materials, preventing soup loss during subsequent powdering in the drum stage. By incorporating this pre-flouring stage, the machine effectively reduces the production of wet and waste flour that would otherwise occur in a direct predusting setup. Furthermore, the machine offers the option of a preduster sifter, which sieves and categorizes flour particles using upper and lower mesh belts. Smaller particles fall through the lower belt, re-entering the drum via internal circulation, while larger particles are retained on the upper layer, further minimizing the formation of wet and waste flour.

Adjustable Preduster Coating Thickness

The preduster flouring machine offers adjustable coating thickness, providing versatility in powder application. Adjustment is facilitated by two handles, allowing precise control over the flouring process. The upper handle governs the quantity of powder applied to the upper layer by manipulating the distance of the upper baffle.If the battle higher, the flour will fall down much and the preduster will be thicker also, otherwise the flour will fall less down, and the thinner the preduster coating. Simultaneously, the lower handle regulates the thickness of the lower flour layer by adjusting the gap between the baffle and the lower layer. Lowering the baffle enhances powder retention on the mesh belt, resulting in thicker coatings. Conversely, raising it directs excess powder back into the machine via the spiral lifting mechanism. This design accommodates a wide range of products and coating requirements.

Preduster Roller Ensure Uniform Coating

The roller in the VERFOODSOLUTIONS preduster flouring machine plays a crucial role in ensuring a uniform and precise coating of flour on the product surface. This roller is designed to apply a consistent pressure to the flour, gently pressing it onto the product’s surface. The roller is a specially designed component that is integral to the machine’s coating process. Its unique design allows it to rotate in tandem with the product as it passes through the machine, ensuring that the flour is evenly distributed and tightly adhered to the product’s surface. The roller’s gentle pressure helps to prevent over-coating or under-coating, resulting in a consistent and precise coating every time. This ensures that the final product has a uniform texture and appearance, meeting the highest standards of quality and consistency. The roller’s ability to precisely apply flour to the product surface is a key factor in the VERFOODSOLUTIONS preduster machine’s ability to deliver outstanding results.

Dual-belt System Design

The VERFOODSOLUTIONS preduster flouring machine boasts a unique dual-belt system that guarantees a consistent and even coating. The product is fed onto the lower belt, which passes through a material bed, while the upper belt produces a precise “sprinkling” action from above, working in tandem to deliver a uniform coat. The machine’s adjustable pressing, vibration, and blower systems enable precise control over the coating process, allowing users to tailor the application to their specific product requirements. Furthermore, the conveyor system is designed to minimize material return and dust generation, creating a clean and hygienic workspace. Additionally, the machine features an easy-to-fill storage container, eliminating the hassle of refilling the machine and ensuring seamless operation. With its innovative design and user-friendly features, the VERFOODSOLUTIONS Preduster machine is an excellent solution for any business seeking high-quality powder coating results.

Air Blowing System Collect Recycle Excess Flour 

The blowing system of our preduster flouring machine is designed to efficiently collect and recycle excess flour, ensuring minimal waste and maximum efficiency. The system utilizes a simple air flow connection to the preduster, which allows for the separation of air and flour, and then blows clean air onto the products to gently remove excess flour. The conveyor belt of our machine is submerged in a bed of flour, allowing for a full and even coating to be applied to the underside of each product. As the product moves down the belt, it passes through a “curtain” of flour, ensuring an accurate coating to the entire product. The adjustable speed trans-flow conveyor allows for precise control over the coating process. Once fully coated, the product is passed through a variable air pressure knife, which removes excess flour using an adjustable blower system with an integrated material return system. This allows for the recycling of excess dust back into the tank and conveyor belt, minimizing waste and increasing efficiency.

Vibration Blocks To Remove Extra Flour

The drum flouring machine‘s vibration block is a crucial component that plays a vital role in ensuring optimal powder coating performance. By shaking off excess dust, it prevents the accumulation of unwanted flour on the product and subsequent contamination of the frying oil, which can have a negative impact on the quality and longevity of the continuous frying machine. Furthermore, the vibration block ensures that the predusting coating is uniform and even, preventing any irregularities that could affect the final product’s appearance and taste. With the ability to adjust the vibration strength and utilize a powerful blower at the output end, this feature allows for precise control over the powder coating process, resulting in a superior final product with an even and consistent coating.

Enclosed Design Ensure Dust-Free Environment

The preduster flouring machine is designed with a fully enclosed enclosure, ensuring that the entire processing area is contained and dust-free. Constructed from high-quality food-grade 304 stainless steel, the machine meets the highest standards of cleanliness and durability. The enclosed design not only prevents dust from spreading to the fryer outside, maintaining a clean and controlled environment throughout the processing line, but also helps to reduce the risk of cross-contamination and ensures that the product is processed in a clean and sanitary environment. Furthermore, the output end mesh belt is fully enclosed and tightly wrapped, minimizing dust pollution in the air and reducing the risk of fuel pollution in subsequent continuous fryers. This results in extended frying oil life, a glossy finish, and a superior final product. The enclosed design also allows for easy cleaning and maintenance, reducing downtime and ensuring that the machine remains in optimal working condition. With its fully enclosed design, the preduster flouring machine provides a comprehensive solution for powder coating and seasoning, ensuring that your products meet the highest standards of quality and appearance.

Broad Applicability for Preduster

The preduster flouring machine is a versatile solution that can handle a wide range of products, from meat to seafood, vegetables, pastries, and baked goods. With its ability to process chicken nuggets, chicken breasts, beef, pork, and more, it’s perfect for meat and poultry applications. Additionally, it can also handle seafood such as fish, shrimp, and scallops, as well as vegetables like pumpkin, potato, and mushrooms, making it a valuable asset for any food processing operation.

Meat

Chicken nuggets, Chicken breasts, Chicken drumsticks, Beef, Mutton, Pork, Meat cutlets, Chicken Kiev’s, Pet food shapes, Dog bones

Seafood

Seafood, Fish, Shrimp, Scallop, Fish finger, Filets (meat, poultry and fish), Breaded and battered fish, Fishcakes, Fish sticks, Tempura prawns

Vegetables

Pumpkin, Potato, Mushrooms, Onion rings, Croquettes

Pastries and Baked Goods

Cookies, Shortbread, Vegetarian burgers, Butter portions, Flapjack, Gingerbread

Ethnic Products:

Ethnic products, Fishcakes, Butter portions

Other Products:

Crisps, Chips, Escalopes, Breaded and battered vegetarian products, Breaded cheesesticks

Easy to Clean & Meet Hygiene Standard  

The VERFOODSOLUTIONS preduster machine‘s design prioritizes cleanliness and ease of maintenance, making it a hassle-free addition to any food processing facility. The split lifting spiral makes the cleaning process easier and the entire machine is crafted from food-grade stainless steel, which is inherently resistant to corrosion and easy to clean. Additionally, the tool-free structure design eliminates the need for complicated disassembly, allowing for swift and thorough cleaning of all components. The drum and drum cover can be completely disassembled and cleaned without any residual buildup, ensuring a sanitary environment. Furthermore, the interactive touch screen interface streamlines operations, allowing for effortless control and monitoring of the machine’s functions, making it a breeze to maintain and operate.

Coating Line Assembly and Configuration

The assembly of a whole coating line is a crucial process in the production of food products. The VERFOODSOLUTIONS preduster flouring machine plays a vital role in this process, ensuring precise and even predusting of products prior to coating. this machine is designed to seamlessly integrate with our battering and breading machines, facilitating a smooth and efficient production process. Tts adaptability to various product sizes and shapes ensures optimal coating coverage and quality output.

The preduster flouring machine is often used in conjunction with other machines in the coating line to provide a comprehensive coating solution. Our coating line most hot selling configurations include the patty forming machine, Mcdonald’s nuggets, chicken popcorn/crispy pork, and chicken strips/chicken fillet processing line. The preduster machine could comply with forming machine, batter mixer machine, waterfall battering machine, tempura battering machine, continuous frying machine, cooling machine, and IQF, all the machines work together to produce high-quality coated products.

The VERFOODSOLUTIONS preduster machine is a revolutionary solution for powder coating and seasoning applications, designed to evenly coat products with different types of flour, spices, and sugar. Its dual-belt system and adjustable coating thickness ensure precise and uniform coating, while its air blowing system and material return system remove excess materials and control the coating quantity. The machine’s vibration blocks and enclosed design make it easy to clean and maintain, reducing downtime and increasing overall productivity. The unique spiral lift system ensures efficient and consistent product flow, while the drum roller provides gentle handling of products. The machine’s adjustable preduster coating thickness allows for precise control over the coating process, and the coating line assembly and configuration options ensure seamless integration into your production line.If you’re looking to upgrade your production process with the latest technology, we invite you to learn more about the VERFOODSOLUTIONS preduster flouring machine and how it can benefit your business.With our expert guidance and support, you can take your business to the next level and achieve unparalleled success. Don’t wait – invest in the future of your business with the VERFOODSOLUTIONS preduster machine today!