Introducing the VERFOODSOLUTIONS vegetable washing machine, a game-changer in the professional vegetable washing industry. As a pioneer in innovative food hygiene technology,VERFOODSOLUTIONS sets a new standard with our patented washing method that employs a continuously circulating whirlpool of clean water, ensuring efficient cleaning tailored to various vegetable types. Our advanced washing system mimics manual cleaning techniques, effectively removing harmful contaminants, fertilizers, insects, and pesticides while significantly reducing bacterial loads by over 90% in just three minutes. Capable of processing between 200-1000 kg of vegetables per hour, and designed for seamless integration into diverse production environments, the bubble spray mechanism expertly dislodges stubborn residues. This versatility makes it ideal for a variety of food products, including leafy greens, root vegetables, and seafood, as well as even packaging materials. The efficient water and energy consumption of the VERFOODSOLUTIONSvegetable washer exemplifies our commitment to sustainability and high hygiene standards, making it an essential solution for businesses dedicated to delivering fresh, clean produce while extending shelf life and preserving quality.
Simulated Manual Cleaning
The cleaning machine utilizes a water bath bubble cleaning method to simulate manual cleaning processes. This system generates a tumbling action caused by the release of bubbles, resulting in an irregular and vigorous flipping motion of the materials in the water. This movement effectively separates attachments on the surfaces of the items being cleaned, enhancing efficiency while avoiding damage such as bumps and scratches. The machine consists of a water tank, hoist, circulating flush water pump, and transmission components. During operation, water pressure causes fruits and vegetables to be rolled and stirred vigorously, after which the cleaning water is filtered and pressurized by the circulating pump through an adjustable feed inlet nozzle for back washing. High-pressure water is sprayed from the nozzle, providing a second wash before the items are conveyed to the outlet, where a scraper elevator efficiently handles and transports them to the next processing stage. Users can request the addition of a spray pipe for further cleaning. This equipment primarily employs high-pressure water flow and a bubble generator to scrub the cleaning surfaces, utilizing the energy from bursting bubbles. Made from stainless steel, the machine is easy to maintain, operates reliably, and ensures safety through food-grade materials, while its adjustable speed conveyor minimizes the risk of damage to the conveyed items.
Single and Double Slot Cleaning
Our vegetable washing machines are available in two configurations: single slot and double slot models, each designed to meet specific cleaning requirements for various produce types. The single slot vegetable washing machine is ideal for products with minimal impurities, such as leafy vegetables like lettuce, spinach, kale, and arugula. It’s also perfect for fruits with smooth surfaces like bananas, oranges, apples, pears, plums, and grapes, as well as vegetables such as bell peppers, cucumbers, and zucchini. Its efficient design provides thorough cleaning for these relatively clean items, ensuring they are ready for market or further processing.
For products with higher levels of impurities, our double slot vegetable washing machine offers enhanced cleaning capabilities. This model is particularly effective for root vegetables like radishes, sweet potatoes, carrots, beets, and turnips freshly harvested from sandy soil. It’s also ideal for fruits with rough textures or deep crevices, such as pineapples, melons, and strawberries, as well as vegetables like broccoli, cauliflower, and Brussels sprouts, which can harbor soil particles in their florets. The double slot design incorporates filter partitions on both sides, which effectively trap and isolate impurities during the cleaning process. This dual-action approach maximizes cleaning efficiency, guaranteeing that even the most soil-laden produce emerges spotless and market-ready. By offering both single and double slot options, we ensure that our clients can select the most appropriate and cost-effective solution for their specific produce cleaning needs, optimizing their operations and maintaining the highest standards of product quality.
Various Mesh Belt Options
Our selection of mesh belts includes a variety of materials and designs to meet diverse washing needs. The types available are PU conveyor mesh belts, PVC conveyor mesh belts, nylon conveyor mesh belts, polyethylene conveyor mesh belts, stainless steel conveyor mesh belts, modular mesh conveyor belts, polypropylene conveyor mesh belts, Teflon conveyor mesh belts, plastic chain plate conveyor mesh belts, and chain plate mesh belts. Among these, four types stand out as the most commonly used: chain conveyor belts, normal mesh belts, roller conveyor belts and PVC belts.
For conveying heavier fruits like watermelon and cantaloupe, the chain plate mesh belt is recommended due to its durability and strength. In contrast, the standard chain mesh belt is ideal for lighter fruits and vegetables, including herbs, spinach, and celery. To prevent damage to delicate-skinned fruits during transport, roller conveyor belts are typically employed, as they provide a gentler handling option that minimizes bruising and injury. This range of mesh belts ensures that we can effectively cater to different handling requirements and product sensitivities in the food processing and agricultural sectors. For delicate fruits and vegetables which are washed and then directly pacakaged, we recommend using PVC mesh belts. These belts are designed to protect produce from damage before packaging, and their baffles can be customized in height to accommodate the specific types of fruits and vegetables you are washing. For instance, watermelons require higher baffles, while tomatoes need shorter ones.
We offer a range of tailored cleaning options designed to meet the specific needs of different produce types:
1. Delicate Fruits: For fragile fruits like strawberries, which are susceptible to skin damage, we recommend using roller conveyor bubble cleaning machines. It is crucial to lower the water spray pressure during the cleaning process to protect the delicate skins of the strawberries.
2. Hardier Fruits and Vegetables: For more robust fruits and vegetables, such as oranges, guavas, and green mangoes, we suggest a combination of bubble spray cleaning and parallel brush cleaning. Depending on the specific requirements, a secondary spray may also be utilized for enhanced cleanliness.
Notably:
– Green Mangoes should be cleaned using a parallel roller cleaning machine to accommodate their tougher skins.
– Ripe Mangoes, on the other hand, can be effectively cleaned with the bubble cleaning method alone.
3. Corn: To address the cleaning of corn, corn on the cob should be cleaned with a medium-hard brush cleaning machine to effectively remove any silk. If the corn is relatively clean and free of silk, a bubble cleaning machine is suitable for a gentle wash. Additionally, our bubble cleaning machines can be equipped with a brush attachment specifically designed to collect the silk from corn and other hairy vegetables.
One of our U.S. clients operates a vegetable and fruit processing plant and required a washing line for both okra and strawberries. Given the delicate nature of strawberries, we recommended a bubble vegetable washing machine with roller transfer systems, along with air dryers and other essential equipment. To meet his production output of 800 kg/h, we customized a 3-meter-long machine and adjusted the output configuration to fit his workshop layout. We also provided a schematic diagram for machine placement, which he found helpful. He was very satisfied with our product and service, leading him to subsequently order a 500 kg/h washing line from us.
These custom solutions ensure optimal cleaning while maintaining the quality and integrity of the produce.
Powerful Cleaning Performance
The vegetable washing machine features a high-pressure spray nozzle that is both versatile and efficient, making it an essential component for effective cleaning. This nozzle can be adjusted in multiple directions, allowing for customized spraying angles to suit various cleaning needs. Utilizing high water pressure, it ensures thorough removal of dirt, debris, and contaminants from different materials. The innovative design includes strategically positioned bubbles at the bottom of the washing chamber, creating a rolling motion in the water that enhances the cleaning process by lifting and flushing away grime. With its universal adjustable feature, the nozzle sprays evenly, ensuring stable coverage without missing any spots. Additionally, the 360° adjustability allows users to easily direct the spray to reach all corners of the washing chamber, providing comprehensive cleaning. A double clip mechanism further enhances the nozzle’s functionality, enabling users to adjust the spraying direction effortlessly. Overall, the high-pressure spray nozzle of the vegetable washing machine is engineered for maximum performance, delivering outstanding cleaning results across a wide range of applications. Its design ensures flexibility, control, and efficiency, making it a vital tool in any effective washing system.
Enhanced Cleaning with Secondary Spray
Our cleaning process features secondary spraying, multi-stage cleaning, and multiple filtration for a cleaner and more thorough result. The sewage filter water recycling tank includes two reversibly functioning feeders, each equipped with a 2mm perforated plate, ensuring efficient water flow. The tank is fitted with two filters, and the spray nozzle is easily disassembled for convenient cleaning, allowing for adjustable array configurations based on specific needs. Once the products are cleaned, they are lifted by a conveyor belt to the discharge port for a secondary rinse with clean water before proceeding to the next stage. This multi-stage spraying area ensures comprehensive cleaning, utilizing a combination of bubble impact and high-pressure water flow for optimal results. Additionally, the discharge section features a specialized spray that prevents any residue from adhering to the products, maintaining cleanliness as they enter the subsequent process. The secondary flushing reinforces this commitment to hygiene and efficiency, ensuring that all materials leave the cleaning stage thoroughly purified and ready for further processing.
Efficient Cleaning: Save Water, Time, Labor
The air bubble cleaning machine is expertly designed to significantly enhance efficiency while saving water, time, and labor in the cleaning process of vegetables and fruits. It boosts work efficiency by over 50%, effectively kills harmful bacteria, and decomposes residual pesticides within a quick cleaning cycle, ensuring rapid operation that saves time. The machine features a circulating water pump and a filtered water tank for recycling cleaning water, allowing for on-demand replenishment based on production needs, further aiding in time efficiency. Its independent water circulation system filters water through a low tank into a high tank, which is then pressurized and reused, meeting stringent water-saving requirements. The adjustable air valve design lets users modify the water supply according to the volume of vegetables processed and their cleaning needs, streamlining operations and saving labor. Additionally, the 304 stainless steel chain conveyor offers adjustable speed for optimal cleaning results, conveniently operated via an automatic button control to reduce manual effort. The VERFOODSOLUTIONS exclusive washing system includes an adjustable water whirlpool, ensuring consistently clean water that effectively eliminates all dirt from challenging vegetables like lettuce and spinach in just three minutes. This advanced system guarantees substantial savings in water, energy, and labor while maintaining exceptional hygiene standards.
Enhanced Sterilization and Safety
A 2022 survey by the FDA revealed that 77% of domestically grown fruits, 60% of U.S. vegetables, and 53% of U.S. grains tested positive for pesticide residues. The VERFOODSOLUTIONS vegetable washing machine has been validated through bacteriological analyses, demonstrating a reduction in bacterial load by over 90%, making it more effective than manual washing methods. This multifunctional machine employs a bubble cleaning principle and incorporates advanced circulating water and water quality treatment functions to effectively eliminate bacteria, viruses, and other microorganisms. It also removes pesticide residues and harmful compounds while conserving water, making it particularly suitable for cleaning fruits and vegetables.
Enhanced Stability with Thickened Stainless Steel
The bubble cleaning machine features a robust outer shell made from 2mm thick 304 stainless steel, designed with a beveled edge to reinforce structural integrity, enhance stability, and create an aesthetically pleasing appearance. Inside, the machine’s tank is constructed from user-optional 3mm stainless steel and incorporates a perforated design to promote effective water circulation and facilitate the discharge of impurities, further enhancing its visual appeal. Additionally, the front baffle is equipped with stainless steel hinges to effectively prevent material backflow within the tank. For added durability, the angle steel corners of the machine are thicker and stronger, avoiding the potential weakening that can occur with bent stainless steel plates. This thoughtful engineering ensures that the machine is not only functional but also built to last.
Wide Application of the vegetable washing machine:
Vegetable washing machines are essential equipment in commecial washing using, streamlining the process of cleaning a diverse array of produce. By efficiently removing dirt, pesticides, and bacteria, these machines ensure that leafy greens, root vegetables, fruits, and other products are sanitized and ready for consumption. The use of advanced technology, such as ultrasonic and bubble washing methods, enhances the effectiveness of the washing process while preserving the integrity of delicate items like herbs and soft fruits. Additionally, the versatility of these machines extends beyond fruits and vegetables; they can also handle seafood, pickled items, and even certain frozen foods, making them invaluable for food safety and preparation in various culinary environments.
1. Leafy Vegetables:
– Spinach, lettuce, celery, kale, cabbage, Swiss chard, endive, bok choy
The Air Bubble Water Spraying Vegetable Washing Machine can be customized in length from 2.5 to 10 meters based on customer specifications. Additionally, this machine can be seamlessly integrated with various supporting equipment to create a comprehensive bubble washing production line. Compatible equipment includes lifting machines, air blowers, parallel hair rollers, belt conveyors, packaging machines, vegetable steaming machines, withering machines, and air drying lines, making it suitable for the washing and drying of fruits and vegetables.
Examples of complete production lines include:
1. Vegetable Processing Line (e.g., potatoes, ginger, sweet potatoes): Sorting conveyor → bubble cleaning machine → vegetable cutting machine → elevator → second bubble cleaning machine → vibration drainer air dryer.
2. Root and Tuber (Potato) Production Line: Brush peeling cleaning machine → elevator → vegetable cutting machine → cleaning machine → blanching machine → drainer → dryer.
These configurations ensure a more efficient and streamlined processing workflow for various agricultural products.
In conclusion, investing in the VER vegetable washing machine is a game-changing decision for any business in the produce industry, thanks to its innovative features that ensure superior cleaning results. The machine employs a simulated manual cleaning process using a bubble washing method that effectively removes dirt without damaging delicate produce. With options for single and double slot cleaning, it caters to both less and more heavily soiled vegetables, maximizing efficiency for different types of produce. The available various mesh belt options allow for gentle handling of delicate items while providing durable solutions for heavier fruits and vegetables. Its powerful cleaning performance is enhanced by high-pressure spray nozzles and secondary spray mechanisms, ensuring thorough cleansing and hygiene. Designed for efficient cleaning that saves water, time, and labor, the machine boasts an independent water circulation system that reuses water effectively. Furthermore, enhanced sterilization and safety measures guarantee a 90% reduction in bacterial loads, addressing the critical need for food safety. The unit’s stability is reinforced with thickened stainless steel, ensuring durability in high-volume operations. This versatile machine has a wide application range, capable of cleaning leafy greens, root vegetables, fruits, seafood, and even packaging materials. Additionally, its customizable production lines allow for seamless integration with other equipment, optimizing workflows for various agricultural products. Don’t miss an opportunity to elevate your washing process—contact us today for a consultation and discover how our advanced solutions can revolutionize your cleaning operations!
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